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Denon Osterman

  • Karma: +0/-0
454/496 build for Glen-L rampage
« on: November 30, 2017, 07:25:59 PM »
Hi everyone,

First time poster here - I've been working on a Glen-L rampage for a few years now and am finally ready to get some iron in it! Apologies if you see this exact same post on similar forums...I'm trying to cover my bases, of course. I have also done some extensive searching on this forum and others to get an idea of everything, but I'd rather get some specific feedback on my application / thoughts before I pull the trigger, if that makes sense.

Some quick background - it's a 20', 1000lb hull, with an SD-309, performance intake (shoe/ride plate), and AA impeller. See below pics on current progress. I'm pretty committed to a 454/496 - I know, I know, a ford or olds will be better to half of you, but I'm a chevy guy and already own chevy mounts / accessories. Lightning water jacketed headers as I can't run twisties on my lake, and I'd like the build to spin my pump at 5k for the next ten years on pump gas without worry...so a dead nuts reliable 550 hp is what I'm looking for. Experience wise this is my first V8 build, but not my first engine and as a mechanical engineer by training I should be a pretty quick learner.

Here's what I'm thinking so far:

-454 block, 4 bolt mains, junkyard.
-Eagle or Scat stroker kit - scat only offers a 489 but if they're head and shoulders over eagle I don't mind loosing 7 ci.
-AFR or Brodix aluminium oval port heads, ~275 cc runner volume, with chamber matched to above pistons to get me around 9.5 - 10:1 CR
-Victor Jr or RPM Air Gap intake
-Holley 850 Double Pumper - likely the marine version as it's a wooden boat and I'd rather be safe than sorry, though the engine is definitely sitting loud and proud in the open.

Notably absent of course is my cam choice...I'm pretty dead set on a hydraulic roller and I need to worry about reversion from the wet exhaust (water *jacketed*, not injected, but the water ends up in the pipe down stream anyways)...otherwise I am all ears!

Please tear me to shreds and tell me I'm out to lunch - I'm not here to feel good about myself, I'm here to learn. And of course, if you guys have any questions or want to see more pics, just ask - and otherwise thank you all very much for the help!

Cheers,

Denon

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Denon Osterman

  • Karma: +0/-0
Re: 454/496 build for Glen-L rampage
« Reply #1 on: November 30, 2017, 07:26:28 PM »
Some pics...


Overall hull, sanded and waiting for another coat of epoxy / varnish. That's a fake / foam block for mocking things in place.


View from the rear.



The camera does a terrible job of picking it up, but the boat's not black at all - it's just stained mahagony that the camera can't pick up.
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Flusher

  • Karma: +84/-0
Re: 454/496 build for Glen-L rampage
« Reply #2 on: November 30, 2017, 09:16:11 PM »
Absolutely beautiful!

Is the intake set and the engine mounted?

Do you have any pictures of the keel and intake opening?

I would not waste any effort on trying to make bottom end torque.  Not only will a jet boat not take advantage of it, it could actually be detrimental to your launch.  You won't have so much trouble with a AA impeller, but...

To give you an idea, here are actual measured horsepower numbers to turn a frontside (properly) detailed AA:

3500 - 173.5
4000 - 259.0
4500 - 368.8
5000 - 505.9

Pass on the dual plane.  Optimize your cam, heads, and induction to your displacement and your target RPM of 5K.

Don't be afraid of a little compression.  Taylor your compression ratio to the requirements of the cam.  Shoot for a dynamic compression ratio in the 8.25:1 neighborhood, set your quench distance at <.055", and let your static compression fall where it may.  You can only mill so much from the heads, don't start with the wrong pistons.

Looking forward to seeing your progress.

Cheers,

Joe
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"I want to roll with my brother Joe" - Joe Bateman - January 29, 1950 ~ November 27, 2013

mash on it

  • Karma: +29/-0
Re: 454/496 build for Glen-L rampage
« Reply #3 on: December 01, 2017, 01:02:00 AM »
Very nice build, and welcome to SCJB.

You described the motor I built several years back.

454,  .030" over.
TRW forged pistons, 8.99:1 calc'd, not guessed.
427 truck heads,  100 CC's.
Eddy Victor Jr airgap intake, 750 Holley.
Indmar logs and snails. GM HEI.
Howard's hydraulic roller cam:
 Int.   225* @ .050" , and 231* @ .050" ex,. Lift .567" in and .578" ex.
PAW Stainless steel roller rockers. Comp cams springs, guide plates, keepers, etc. Cloyes double roller t/c.
Turns an American Turbine 'AA' impeller. @ 4950-5000 rpm.

https://howardscams.com/i-24079092-howards-cams-cl120245-12-1965-1996-chevrolet-396-502-mark-iv-hydraulic-roller-1800-to-5400-camshaft-lifter-kit.html

Hope this helps.

Dan'l
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CJ/RR 212...under construction  "Pistol Annie"

Denon Osterman

  • Karma: +0/-0
Re: 454/496 build for Glen-L rampage
« Reply #4 on: December 01, 2017, 09:31:55 AM »
Hey Joe, Dan'l,

Thanks for the quick responses guys! See pics of the intake at the end of the post - hopefully I didn't screw it up  ;)  I should add that I also have "Turbine Trim" i.e. a place diverter from AT, with the red nozzle insert.

In terms of the DCR I'm guessing 8.25 will kick me into the 91 range, which is alright I suppose as I can actually get that on the lake if need be. I'm not 100% on quench distance - do you mind explaining a little more on what it does, how I control it, etc?

Dan'l, was that 8.99:1 dynamic or static? Otherwise that actually looks like a slightly milder version of my wish list in terms of heads and exhaust, though presumably it all comes down to the cam anyways. Thanks for the great comparison as that's pretty much exactly what I'm looking for.

Cheers,

Denon







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Flusher

  • Karma: +84/-0
Re: 454/496 build for Glen-L rampage
« Reply #5 on: December 04, 2017, 07:03:17 PM »


Hey Joe, Dan'l,

Thanks for the quick responses guys! See pics of the intake at the end of the post - hopefully I didn't screw it up  ;)  I should add that I also have "Turbine Trim" i.e. a place diverter from AT, with the red nozzle insert.

In terms of the DCR I'm guessing 8.25 will kick me into the 91 range, which is alright I suppose as I can actually get that on the lake if need be. I'm not 100% on quench distance - do you mind explaining a little more on what it does, how I control it, etc?

Dan'l, was that 8.99:1 dynamic or static? Otherwise that actually looks like a slightly milder version of my wish list in terms of heads and exhaust, though presumably it all comes down to the cam anyways. Thanks for the great comparison as that's pretty much exactly what I'm looking for.

Cheers,

Denon









From what I understand, 8.5:1 DCR is about the limit for pump gas, with aluminum heads, and in a car.  I assumed premium pump gas here.  DCR of 9:1 is race gas only territory.  I'm going to assume Dan'l's (two apostrophes?) 8.99:1 was actual measured static compression.

There is also the actual real compression ratio which is the compression ratio that the engine actually experiences while running.  This actual compression ratio is influenced by Volumetric Efficiency, atmospheric conditions etc.

Quench distance is measured from the top of the piston at TDC to the head gasket surface of the cylinder heads.  Typically the block is zero-decked and .046 compressed thickness head gaskets are used to establish a .046 quench distance.

First, a tight quench distance creates highly turbulent mixture motion in the combustion chamber as the piston approaches TDC during the compression stroke and the air/fuel mixture is squeezed out into the combustion chamber.  A turbulent mixture promotes a faster, more even burn, which promotes efficiency.

Second, clearance of less than .055 quench distance does not promote combustion in said quench area, improving detonation resistance.

I feel that the quench distance on a NA engine is the critical difference between a detonating POS and a strong running engine.

Cheers,

Joe
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"I want to roll with my brother Joe" - Joe Bateman - January 29, 1950 ~ November 27, 2013

mash on it

  • Karma: +29/-0
Re: 454/496 build for Glen-L rampage
« Reply #6 on: December 05, 2017, 08:16:50 AM »
8.99 is race gas territory? Better tell my motor that... Always ran good ol 87 octane through it.

I had the timing at 36*  +/-, too. I could get it to ping at 38*+ .

Water temp at 130* or so.

Daniel

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Flusher

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Re: 454/496 build for Glen-L rampage
« Reply #7 on: December 05, 2017, 08:55:21 AM »


8.99 is race gas territory? Better tell my motor that... Always ran good ol 87 octane through it.

I had the timing at 36*  +/-, too. I could get it to ping at 38*+ .

Water temp at 130* or so.

Daniel

There is a huge difference between STATIC compression ratio and DYNAMIC compression ratio!

Sent from my SCH-I535 using SoCal Jet Boats mobile app

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"I want to roll with my brother Joe" - Joe Bateman - January 29, 1950 ~ November 27, 2013

Denon Osterman

  • Karma: +0/-0
Re: 454/496 build for Glen-L rampage
« Reply #8 on: April 06, 2018, 12:37:36 PM »
Hey all,

Apologies for my extremely late reply - for some reason the e-mail notifications stopped coming through. Having done a decent amount of research of the winter, I'm pretty sure I've got a good handle on dynamic vs static compression, quench, etc. The oly two questions I have left at this point are:

1) Is it better to build from scratch, or rebuild / upgrade an old 454 that's lying around cheap? I'm trying to be as frugal as possible but by the time I've changed out rotating assembly, heads, intake, cam, etc...I feel like I'll barely be saving anything by rebuilding instead of starting from scratch.

2) In terms of exhaust I've narrowed my choices down to the basset through transom water injected headers, and the lightning marine water jacketed headers. The basset look much nicer (chrome instead of flat black, way longer and curvier primaries)...but I'm terrified of reversion, and having hot headers in a wood boat. Thoughts?

Now that the ice is almost gone I should be able to start making some more progress on the boat itself, and will of course update with pics accordingly!

Thanks,

Denon
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Flusher

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Re: 454/496 build for Glen-L rampage
« Reply #9 on: April 17, 2018, 07:23:45 PM »
With the build you have described, I would start with a bare block.  You are going to replace everything else

Looks like the Scat 489 is for a .030 over (4.280) bore.  At the power level and RPM that you posted above, I think you would have no issues going .060 over.  There are a lot of .060 over blocks running around, reliably extending the life of countless BBCs.  However, I'm not a fan of taking Chevy production blocks that far over for a few reasons:

1.  If you have a block that can remain a standard bore or clean up at .030 over, you can get more life (rebuilds) out of it if you need.  I try to save the big bore stuff (respectively) for blocks that need that to clean up. 

2.  For a high horsepower application, thinner cylinder walls will flex more.  At your desired horsepower level, you shouldn't have any issues.

One advantage of a larger bore is the valves will be slightly less shrouded.

To put your mind at ease regarding the seven cubic inch difference, your horsepower goal of 550 is about 1.125 HP/CI @ 489CI.  That's about an 8 horsepower difference.

Cheers,

Joe
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"I want to roll with my brother Joe" - Joe Bateman - January 29, 1950 ~ November 27, 2013

Denon Osterman

  • Karma: +0/-0
Re: 454/496 build for Glen-L rampage
« Reply #10 on: May 14, 2018, 06:35:52 PM »
Hey Joe,

Thanks for all the advice - I've actually seen quite a few of your other posts in all of the research I've done and it's much appreciated to have someone lend a helping hand!

I'm leaning towards sticking at 30 over for now, if for no other reason than to extend the rebuild life. As I'm getting closer to pulling the trigger on everything though, I'm running into a few cost cutting decisions - namely to do with the block and crank. If I run ARP studs, is a 2 bolt mains good enough? They're a dime a dozen in my area...and 4 bolt are exceedingly rare and priced to match. It'd be cheaper to get a new block right from GMPP.

Similarly, on balancing (external vs internal) and crank material (cast vs forged), the savings to be had are very real. I know I'm not really pushing things too much in terms of power or speed at 550 hp @ 5500 rpm, ish, but I do want the thing to run reliably for a very long time. Would you say I'm being paranoid / overbuilding it by asking for a 4-bolt, with a forged crank that's internally balanced? And if so, what order would you drop them in to save cash (i.e. get rid of the balancing, but keep the forged crank and 4-bolt mains, vs dropping the 4-bolt but using a balanced forged crank, etc).

Thanks!

Denon
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Denon Osterman

  • Karma: +0/-0
Re: 454/496 build for Glen-L rampage
« Reply #11 on: July 03, 2018, 07:03:07 PM »
Well, a quick update on my end...I decided to completely abandon my plan but am still very happy with things turned out.

In short, I came across a Merc 454 Magnum in *amazing* condition for roughly 3k US. Leakdown and compression were like new, and it's a complete motor. It's a 4 bolt, forged everything with 188 heads, decent intake carb and cam - so with a cam swap, a little TLC on the heads, and potentially a new carb and intake, I should be pushing close to 500 hp (it comes in at roughly 400 "as is", so 500 should be pretty easy with the right combo of parts...and the short block is built like a tank so I'm not worried about longevity at that power level). Not quite the plan I had in mind but given the price, condition, effort, and the *sexiest* valve covers I've ever seen...it was just too good to pass up. Plus, having done some number crunching, the boat is actually a bit lighter than expected, and I honestly don't think I'll notice much of a difference between 500 and 550 hp...whereas I will definitely notice the extra few thousand I have lying around to spend on gas!

I'll continue to post updates every few months as I go through the build in case anyone has recommendations, thoughts, etc. In the meantime...pictures!







« Last Edit: July 03, 2018, 07:08:17 PM by Denon Osterman »
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