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TJS Nordic

  • Karma: +2/-0
Large Fuel Pickup and vent Project...beginning pics
« on: April 05, 2008, 01:11:38 PM »
I decided that the small pickup tubes in my tanks(alum) are not going to cut it for the future EFI blower project. So I cut a 3" round plate with a cool SPI trepanning tool on the Bpt. out of some .090 alum. I then drilled the holes for the -12AN bungs. I offset them because I am going to also run a vent system as well. The aluminum bung for the vent will be 1/4 NPT. I do not have any of those so I might just make some. I tigged the -12AN bungs on. That is how far I am right now. I have some tubing I am going to weld on the backside of the fitting but I cannot do that yet till I am ready with the tank to get the length for the tube just right. Seems kind of overkill large but I had -12AN bungs on hand so I used them. I will post more pics as I progress.
  T.J.












« Last Edit: April 06, 2008, 12:01:20 PM by TJS Nordic »
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TJS Nordic

  • Karma: +2/-0
Re: Large Fuel Pickup and vent Project...beginning pics
« Reply #1 on: April 12, 2008, 01:14:30 PM »
Worked on these more today.


This first pic shows the 3/8 NPT bung I am going to use for the vent. I turned a shoulder on it so I could weld in from the back-side. I did not want to weld it from the top because it was very tight next to the other fitting. Notice the -12AN fitting has specs in it. This happened when I welded it to the plate. I guess this alum. had some impurities in it. I have to polish it off.



Here it is welded from the back.



Getting ready for the large pickup tube. Jigging up alum. is sometimes a real pain. I had to line up the inside hole and not move it when tacking. I was looking for a long threaded rod to "squeeze" everything togehter but did not feel like looking for it. So I just tacked it.



A few minutes later all welded up.



All nice nice.



You can see the wriitng on my welding JIG. These are the settings so when I do the other one I do not have to play around with settings. My machine has memory settings as well.



I almost broke my wrist cutting this hole with the 2.75" hole saw.



Here you can see the difference between the stock and the new pickup. The ID of the new one is almost .700"



Just another shot of the size.



I had to hammer a little curve in the plate. Also there is a plate/baffle welded in the tank I have to "adjust" to get the new pick-up to fit right.


Stay tuned for welding the pickup on the tank.


hotrod56cars

  • Karma: +1/-8
Re: Large Fuel Pickup and vent Project...beginning pics
« Reply #2 on: April 12, 2008, 07:02:38 PM »
Cool step by step, looks good. You got watch out for that 1/2" drill with a hole saw on the end of it don't you.  ;D
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NO REGRET$ ... Arguing on the internet is like competing in the Special Olympics / no matter how good you do you're still retarded!!!!!

                                                          1978  19' Mach 1 Tunnel jet

TJS Nordic

  • Karma: +2/-0
Re: Large Fuel Pickup and vent Project...beginning pics
« Reply #3 on: April 20, 2008, 11:41:34 AM »
I finished welding the large pickup to the tank saturday. I purged it with argon while welding. I then pressure checked for leaks. I put about 4 psi to test. I spayed soapy water on the joints. The plate welded to the tank had no leaks. However, I did find a leak at the 3/8 NPT fitting where it was welded from the backside. So I had no choice but to weld now from the top side (see third pic). This was a real PITA. I had to stick out the tungsten far to get in-between the two fittings without hitting. I was able to make the seal. Re-pressure checked it and all is good. Now to finish the second tank. I made this pressure testing JIG for testing tanks.
T.J.







HDriderTH

  • Karma: +12/-0
Re: Large Fuel Pickup and vent Project...beginning pics
« Reply #4 on: April 20, 2008, 03:01:40 PM »
Looks like TJS has too much time on his hands.....nice work
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'82 Sanger Bubble deck, Blown 454....V-drive

FORKEDUP

  • Karma: +4/-0
Re: Large Fuel Pickup and vent Project...beginning pics
« Reply #5 on: April 20, 2008, 08:58:39 PM »
nice work
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BEAUTY IS ONLY A LIGHT SWITCH AWAY
26' kachina force 496bbc
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21 Commander, blown 454, berk pump.

 


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