Continued..
With a new pump, new interior and a new shiny blower motor, the paint was gonna be an issue for me. I was bitching about it when my wife walked into the shop and said “if it’s gonna bother you, why don’t you paint it?”. That did it, that was noon on Sunday and by 4pm it was off the trailer and on a dolly I had just built.


I picked up some 4” razor blades and proceeded to take the paint off. It was pretty easy since there were a number of different paint jobs stacked on top of each other.


Thru this I did find shadows of license numbers from Nevada and Montana so this boat has been bounced around a bit. Wish this thing could talk and tell me of the fun it had back in the day.
I carefully pulled the rubrail off only to find that this boat was seamed so nice that you couldn’t even see a seam at first. The thing looked so sexy that I made the decision it wasn’t going back on.
Here's a closeup picture of the seam where the deck meets the hull. It was this way almost everywhere on the boat.

Through the advice of a number of folks on this board and others, I came up with a plan on how to cap it for good. I used West System epoxy for the entire project and though spendy, it’s really nice stuff.
I took my 4” grinder with a 80 grit flapper wheel and ground into the seam and out approx 2” to 3”. Then I took my little air angle grinder and fine tuned it a bit with a 40 grit speed lock and then finished it with 40”grit on my DA. Right about now is when my wife had to hide the guns cause I just took a cool looking boat and ground the shit out of it……..
Wiped everything down real good with acetone and then wetted the seam out. I followed that with some narrow fiberglass tape and laid that into the seam. They suggest all kinds of tricks to work the bubbles out but I found my finger did the best. I followed that with multiple layers of epoxy mixed with some Colloidal Silica and wider runs of tape till I had only a slight groove left. I filled this in with some epoxy mixed with microballons and smoothed that out. Hot Damn! That looks good.
Ignore my hands in the picture. I put them there so get some contrast so you could see the shape. As far as the ripples, thats just water. This thing is smooooooth.



I also filled the thru the transom exhaust holes, decked the boat of the stern and bow light, fixed some slight cracking on the deck , filled a notch in the gunnel that they had cut to clear the old exhaust and a bunch of miscellaneous holes on the dash..


Cont.....