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OKELLY

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Header baffles help
« on: July 05, 2016, 11:30:27 AM »
Hey guys. I need some help. Ive got a set of basset headers on my boat and want to pull baffles out. Pulled driver side out no questions asked easy as unbolting and sliding out. Now passenger side is a different story. Yanked on it. Beat it. Bent it. Pb blasted it. Even ran it unbolted so hopefully it would push its way out from vibration. Nothing. Any ideas?!!! It's rusted in but want it out!


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mash on it

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Re: Header baffles help
« Reply #1 on: July 05, 2016, 12:15:44 PM »
Quote from: OKELLY on July 05, 2016, 11:30:27 AM

 Even ran it unbolted so hopefully it would push its way out from vibration. Nothing. Any ideas?!!! It's rusted in but want it out!

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This has to be the best method I've ever heard  :thumbup: :thumbup:

Diesel fuel mixed with ATF helps loosen rust.

Fab up some sort of puller?

and try some heat maybe?

Dan'l
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CJ/RR 212...under construction  "Pistol Annie"

GT Jets

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Re: Header baffles help
« Reply #2 on: July 05, 2016, 12:39:54 PM »
What baffles are they?
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  • Boat #1: 1992 Carrera 20.5 Elite (I/O bitches)
  • Boat #2: 19' Bubble deck Jet BBC Berkeley
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Quote from: Brad @ SoCalJetBoats.com on December 22, 2009, 07:40:31 PM
If i get some free time tonight at work, ill play with it and post it for everyone to see.

Quote from: IRRebel on June 11, 2011, 07:30:45 PM
Time to man up and yank it John!  :banghead:
Ray

OKELLY

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Re: Header baffles help
« Reply #3 on: July 05, 2016, 01:30:09 PM »
Thanks for the mix! I'll try that. I've tried to use a puller but it just wouldn't grab the back side. They have no ledge on the back side of the baffle. And I'm not sure what baffles they are.


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GT Jets

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Re: Header baffles help
« Reply #4 on: July 05, 2016, 01:32:50 PM »
The only way I have been able to remove stuck mufflers is to remove the header and thump them vertically on a block of wood.

Be sure to hit them perfectly straight.

Normally about five good hits and they come out.
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  • Boat #1: 1992 Carrera 20.5 Elite (I/O bitches)
  • Boat #2: 19' Bubble deck Jet BBC Berkeley
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Quote from: Brad @ SoCalJetBoats.com on December 22, 2009, 07:40:31 PM
If i get some free time tonight at work, ill play with it and post it for everyone to see.

Quote from: IRRebel on June 11, 2011, 07:30:45 PM
Time to man up and yank it John!  :banghead:
Ray

OKELLY

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Re: Header baffles help
« Reply #5 on: July 05, 2016, 02:43:21 PM »
Honestly didn't even think of that! I think I'll be taking both ideas and hopefully making something happen. A little bit of rust removing solution and some wood smacking. 😎👍 thanks for the ideas!


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rivrdadee@gmail.com

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Re: Header baffles help
« Reply #6 on: July 05, 2016, 05:21:08 PM »
I had the same problem l sprayed wd40 in it and stuffed a rag behind it for a day and it came right out


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OKELLY

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Re: Header baffles help
« Reply #7 on: July 05, 2016, 05:24:35 PM »
Stuffed a rag behind it?... So the wd40 wouldn't go down the header or a specific reason?


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rivrdadee@gmail.com

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Re: Header baffles help
« Reply #8 on: July 06, 2016, 09:00:16 PM »
Just so it won't leak out


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