I have mine set to open up at 12 psi but im running an olds block and they are the weakest when it comes to pressure. This setting was recommended and set for my by james from performancejet.com Any other motor can handle a bit more but I'd guesstimate 15-20 should be fine.
Right in line with everyones thought there! But I'm gonna throw my .02 in because of the expensive engine I trashed last year due to severe water reversion.
Thing to remember is, Olds, BBC, BBF, Mopar, I don't care what, are street engines, and thus, pretty easy to convert the 15lb or 18lb popoff radiator caps we used to run on them in the day to what we think of on these boats. I know...."they've been running for years this way", but the sheer number of failures last year and durability history of jet boats in general caused me to really think about why mine went down so hard.
Understand that is STEAM pressure, not WATER pressure.........Water cannot be compressed, whereas steam can (hows the old locomotives work???) Cars run at 195* or so, near the 212* water boiling point in the open atmosphere (More like 230* or so in a closed cooling system) whereas our boats run anywhere from 120* to 160* in open cooling systems. There IS a difference in Marine gaskets, to be sure, for this very reason, but on the water pressure side, I'm gonna shoot for like 8 PSI from this point forward...........
Ray