today I removed the seats and carpet, then started cutting out the floor. What a pain in the ass! Its hard to separate the wood floor from where it is bonded to the fiberglass hull along the sides. How am I supposed to get a clean surface there? Do I just cut the floor off as close as I can, then grind and grind and grind until its a clean smooth surface for the new floor? Seems like it will take forever.
Same goes for the glass that bonds the stringer to the hull, pain in the ass! Any tips or tricks here to get a clean surface for the new stringer and floor?
I was sort of hoping you would find a different hull... Since you are committed, here goes.
99 time out of 100 you can separate the layers of glass at the edges of the wood.
What I use is a very sharp large long handled gasket scraper to separate the layers of fiberglass where it overlaps at the edges of whatever you are trying to remove.
Wear safety glasses and quality gloves and don't forget to coat yourself in Gold Bond powder. I actually use a full face respirator and a Tyvek coverall.
Fing the edge of the layer you think retains the wooden parts you want to remove and get under it and pry it up, you should be able to grab the end with your hand and pull it up like a huge zipper.
I can normally get the entire floor out in about an hour once the interior is removed., I also don't remove all the carpet, I just remove the areas where I need access, this can be a huge time saver.
Hope this helps get you in the right direction, good luck.
GT