Here is my take on impellers. At any given RPM, an impeller will flow a given amount of water while requiring a given amount of horsepower to sustain that RPM. At a specific RPM, a larger impeller will flow more water than a smaller impeller, but will require more horsepower to sustain that RPM. Basically how I equate this is that a larger impeller has more leverage acting on it by the water resisting the rotational forces generated by the engine. A smaller impeller has less leverage acting against it and therefore will allow the engine to rev to a higher RPM.
Years ago, it was believed that engines for jet boats needed to produce horsepower at lower RPM and drive a larger impeller. Since then, it has been proven that a high-RPM engine can drive a smaller impeller at a higher RPM and pump even more water than the larger impeller operating at the lower RPM. This equates to higher bowl pressures, more thrust, and ultimately higher speeds.
Ultimately you want to match your impeller to the horsepower of your engine AND to your overall package. This is done by cutting down a larger impeller from an A to a B, from a B to a C etc. (including in-between sizes and + and – sizes). You want to choose an impeller cut that will absorb every last horsepower produced by your engine at peak horsepower. If your impeller stalls your engine at an RPM lower than peak horsepower, you are leaving performance on untapped. If the impeller will allow the engine to rev past peak RPM, you are not producing thrust to full potential.
It is hard for me to equate jet pumps to gear ratios in cars. Changing gears in a car (3.08:1 to 4.11:1) increases torque multiplication and will assist in acceleration of a car (to a point). Installing a smaller impeller that will allow the engine to rev to its peak RPM in a big heavy boat may hurt all-around performance. You could lose hole shot AND top-end speed.
Once your pump is mechanically sound, I really think you need to look at your engine before cutting down your impeller. 4400 RPM just doesn’t sound like it is turning the RPM that it should, especially if you have a damaged impeller and/or loose pump. It is much easier to cut an impeller down than it is to go the other way.
Good luck,
Joe
Oops, forgot the attachments
