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YaDude

  • Karma: +0/-0
Building an engine hatch
« on: August 20, 2014, 05:43:52 AM »
Hi guys. I'm looking to build an engine hatch and put a bench seat in the back of my boat. I've searched the forum and only found a little bit of stuff. Anyone have any tips. Like with framing, hinges, and how to set up the actuator.
Thank you
Here's a picture of my Hallett. And a picture of what I would like to do




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Your Mom

  • Karma: +20/-0
Re: Building an engine hatch
« Reply #1 on: August 20, 2014, 07:59:35 AM »
If everything else is manual on your boat make it like the lower pic with gas shocks an pin locks. Find the right hinge by doing some research. I built a wall in front of engine that slides into a track connected to seats and held in by pin locks with a speaker box. The hatch I built mimics the curve/angle of hull.  Made with plywood an laddered with 1x3 between outside/inside pieces and a 1x4 trimmed to inside hull curves...






This last one is an older pic but the hatch and interior are the same.

YaDude

  • Karma: +0/-0
Re: Building an engine hatch
« Reply #2 on: August 20, 2014, 09:24:12 AM »
I saw some pictures of your boat on an old post.  Your work came out awesome. 
It looks like your's opens up similar to a tonneau cover on a truck.
I like that idea, it makes things easier than installing an actuator.
Did you put fiberglass on the top?  My fiberglass skills consist of trying it only one time before.
I was thinking of putting a small pad and upholstery so that it is comfortable to lay on.
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ka0tyk

  • Karma: +30/-0
Re: Building an engine hatch
« Reply #3 on: August 20, 2014, 10:42:28 AM »
build frame. u can use plywood, the 2x4 in mine is a little overkill.



skin frame with plywood.  if you have curves do layers and put a layer of glass and resin inbetween them.



all the pieces



fiberglassing together



3 layers of 1/8" plywood with 3 layers of fiberglass



strong enough to stand on now



outside done, ill eventually cover it with foam and vinyl



inside carpeted



just gotta get some gas struts to hold it up.  the hinges are just regular hatch hinges from hardin marine/cpperformance.

http://www.cpperformance.com/p-13764-polished-stainless-steel-long-reach-hinges.aspx
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Your Mom

  • Karma: +20/-0
Re: Building an engine hatch
« Reply #4 on: August 20, 2014, 10:58:53 AM »
Just on the inside on a few structural areas... Doing the whole thing is pointless. Used 3/8 marine foam on top then vinyl. The scoop is made like a custom speaker box out of a t-shirt an fiberglass then covered in vinyl. Wood was sealed before covering and is strong enough for me (240lbs) to jump on
« Last Edit: August 20, 2014, 11:01:28 AM by Your Mom »
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chriscab

  • Karma: +0/-0
Re: Building an engine hatch
« Reply #5 on: August 20, 2014, 11:44:25 AM »
That's goona look killer


Sent from my iPhone using SoCal Jet Boats
  • Boat #1: 1975 saguaro 18' jet boat
  • Boat #2: 1993 eliminator jet boat
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YaDude

  • Karma: +0/-0
Re: Building an engine hatch
« Reply #6 on: August 20, 2014, 02:43:26 PM »
Thanks guys that really helps a lot.  Now i'm able to plan out the process.  Doesn't seem too hard.
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steves86ta

  • Karma: +41/-0
Re: Building an engine hatch
« Reply #7 on: August 22, 2014, 01:22:21 PM »
thanks to Kayotk's pics, i built one for the Bahner and i practically copied his design haha!

I used 3/8" plywood, 2X6 for the front panel, and 2x4 for the rest for the framing. Then resin coated and did a couple sheets of glass. Im pretty sure its fairly bulletproof.

Then had it covered by a guy here in highland for 250!

heres a couple pics






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1980 Bahner 21' Mini Day
1968 Rogers project

Your Mom

  • Karma: +20/-0
Re: Building an engine hatch
« Reply #8 on: August 22, 2014, 02:48:36 PM »
Personally...I like the sides and back to sit inside the hull making it more flush.

ka0tyk

  • Karma: +30/-0
Re: Building an engine hatch
« Reply #9 on: August 22, 2014, 02:58:09 PM »
Personally...I like the sides and back to sit inside the hull making it more flush.

yeah it took a LOT of time and measuring to make mine sit flush.  as you already know, nothing on a boat is straight.  its all curves, slanted, angled, etc.  and completely different on each side.  my hand planer got a LOT of work trimming it to fit properly. 
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