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ka0tyk

  • Karma: +30/-0
Re: 21 Bahner I/O project...
« Reply #125 on: May 14, 2013, 02:02:30 PM »
Where are you gonna go with the exhaust?

honestly im not sure.  there is little to none for room inbetween the exhaust manifold and the power steering ram.  theres no 4" for a pipe thats for sure.  even if i did make elbows, etc to run it down and under the ram, i dont think it would fit.  i could possibly put a little notch in it to clear the ram, but that seems kinda hokey to me. 
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Rogers Hopeful

  • Karma: +4/-0
Re: 21 Bahner I/O project...
« Reply #126 on: May 14, 2013, 03:35:36 PM »
honestly im not sure.  there is little to none for room inbetween the exhaust manifold and the power steering ram.  theres no 4" for a pipe thats for sure.  even if i did make elbows, etc to run it down and under the ram, i dont think it would fit.  i could possibly put a little notch in it to clear the ram, but that seems kinda hokey to me.

Yeah I wasnt sure if it was the angle of the picture but it didn't look like there was room for any tubing that didnt have a crazy turn. have you thought about going to logs? Or turning your current set upside down!!
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Driving a Rogers, working on a Hondo

ka0tyk

  • Karma: +30/-0
Re: 21 Bahner I/O project...
« Reply #127 on: May 14, 2013, 04:03:15 PM »
Yeah I wasnt sure if it was the angle of the picture but it didn't look like there was room for any tubing that didnt have a crazy turn. have you thought about going to logs? Or turning your current set upside down!!

i did think about it.  i also thought about chopping out the angle section of my riser and just going straight piped out the back above the water line.  it'll be loud as hell though and there will be an exhaust tip to stub your leg and feet on right at the step.  also it'll make my hatch a little wonky as well since ill need the additional space for the pipe. 

its something ill have to play around with.  i def dont want to switch to logs just to get out on the water because it involves putting a giant hole in my new transom that i might not even want...
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ka0tyk

  • Karma: +30/-0
Re: 21 Bahner I/O project...
« Reply #128 on: May 14, 2013, 10:33:13 PM »
picked some doo da's... put in the switches and ill toss the bow light on tomorrow morning.   went to finish up mounting the gauges but it appears with the dash being 3/4" plus the trim rings that the brackets to hold them in, dont reach the studs.  OF COURSE they dont reach.  that would be easy.  hah.  now i gotta cut em down.  grr.



went to cut the hole for the shifter/throttle.  ill finish trimming up the hole so its nice and tight.  but its a little too late to be grinding and cutting away on the hull. but with the placement of the seat, the steering wheel and the throttle will be a perfect reach.  im excited. 




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ka0tyk

  • Karma: +30/-0
Re: 21 Bahner I/O project...
« Reply #129 on: May 17, 2013, 01:31:26 PM »
my brain smasher came in today...

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ka0tyk

  • Karma: +30/-0
Re: 21 Bahner I/O project...
« Reply #130 on: May 17, 2013, 04:15:09 PM »
fuel pump rod.. now i can finally bolt this thing in and run fuel lines.

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ka0tyk

  • Karma: +30/-0
Re: 21 Bahner I/O project...
« Reply #131 on: May 17, 2013, 10:14:55 PM »
fuel pump rod and fuel pump is in (haha i was trying to put it in the wrong hole until i looked it up and saw that u have to remove the little plug and it goes upwards against the camshaft. heh.  then holding it in while putting in the pump was fun.  read some hints and used a little piece of wire to hold it while i quickly smacked the fuel pump in the hole...

finished the shifter hole... now im gonna trim the edges and run a bead of white silicone around it to seal it up.  then ill tap threads into the side of it to hold it in place.

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ka0tyk

  • Karma: +30/-0
Re: 21 Bahner I/O project...
« Reply #132 on: May 17, 2013, 10:53:12 PM »
2 new group 24 marine batteries.  ive actually had great results with these in my last boat so i decided to go with em again in this one. 



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ka0tyk

  • Karma: +30/-0
Re: 21 Bahner I/O project...
« Reply #133 on: May 18, 2013, 02:40:43 PM »
workin on side panels... built little cubby holes into em that go 36" back to store a bunch of junk.  some fun curves in there for the side of the boat, the V in the sides, and the way the hull gets narrower as it goes back.  eff me that was a lot of measure twice, cut 15 times. 





decided to carpet them instead of white vinyl...  it'll cut down on all the white inside since I cant convince myself to put a stripe, as id hate a yellow stripe in my upholstery. 
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ka0tyk

  • Karma: +30/-0
Re: 21 Bahner I/O project...
« Reply #134 on: May 18, 2013, 05:06:32 PM »
2 gauge wire for the batteries, 8 gauge wire for the alternator, lugs, speakers for the side panels, some more wire loom to make things purty...

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ka0tyk

  • Karma: +30/-0
Re: 21 Bahner I/O project...
« Reply #135 on: May 18, 2013, 07:32:54 PM »
im gettin sleepy...  :mad:

batteries mounted, cables cut hooked up to perrko 1 & 2, common to starter, alternator, and relay panel. 





right now everythings loose, ill zip tie and clean it up all proper once everything is ran. i still need some wiring for the trim pump, rear light, etc. 

im going to go over the power steering ram with my exhaust.  ill just have the little "droop" chopped out of it and then get the straight part welded back together straight.  SHOULD clear the power steering ram...
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sevans01

  • Karma: +9/-0
Re: 21 Bahner I/O project...
« Reply #136 on: May 18, 2013, 09:09:12 PM »
Coming along nicely!
  • Boat #1: 2000 Carrera 202 xr
  • Boat #2: 1978 Eliminator Bubble Deck
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ka0tyk

  • Karma: +30/-0
Re: 21 Bahner I/O project...
« Reply #137 on: May 19, 2013, 01:12:34 AM »
one side down, one to go...

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Rogers Hopeful

  • Karma: +4/-0
Re: 21 Bahner I/O project...
« Reply #138 on: May 19, 2013, 01:21:26 AM »
good choice on carpeting the sides.  The white vinyl with nothing to break it up would have looked off.  Looks great.  You going to be done in time to make Fathers day big river trip?
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Driving a Rogers, working on a Hondo

GT Jets

  • Karma: +192/-0
Re: 21 Bahner I/O project...
« Reply #139 on: May 19, 2013, 06:31:56 PM »
Found the pump and the cooler, the hoses are not there. You will need the high pressure house and some 3/8" hydraulic hose.

The bracket bolts to a 454 head (L) and it has provisions for the alternator (Motorola, Delco Remy, Prestolite).

GT

Sent from my SGH-T989 using SoCalJetBoats mobile app

  • Boat #1: 1992 Carrera 20.5 Elite (I/O bitches)
  • Boat #2: 19' Bubble deck Jet BBC Berkeley
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If i get some free time tonight at work, ill play with it and post it for everyone to see.

Time to man up and yank it John!  :banghead:
Ray

muffbro

  • Karma: +3/-0
Re: 21 Bahner I/O project...
« Reply #140 on: May 19, 2013, 07:05:58 PM »
Looking goooood
  • Boat #1: 1985 Bahner  -  19' 11"
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I always wanted to be somebody...

I guess I should have been more specific.

ka0tyk

  • Karma: +30/-0
Re: 21 Bahner I/O project...
« Reply #141 on: May 19, 2013, 08:45:24 PM »
Found the pump and the cooler, the hoses are not there. You will need the high pressure house and some 3/8" hydraulic hose.

The bracket bolts to a 454 head (L) and it has provisions for the alternator (Motorola, Delco Remy, Prestolite).

GT

Sent from my SGH-T989 using SoCalJetBoats mobile app

Pm me the damage and I will PayPal it to you asap.
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ka0tyk

  • Karma: +30/-0
Re: 21 Bahner I/O project...
« Reply #142 on: May 22, 2013, 04:06:20 PM »
fvckin bullshit... bought trim pump from ebay and i got this:



"some rust" my ass.  the whole fvcking bracket is like gone.  the more i look at it the more that falls apart on it.  grrr.
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muffbro

  • Karma: +3/-0
Re: 21 Bahner I/O project...
« Reply #143 on: May 22, 2013, 07:05:46 PM »
Bogus.......   


Sent from da phone
  • Boat #1: 1985 Bahner  -  19' 11"
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I always wanted to be somebody...

I guess I should have been more specific.

steves86ta

  • Karma: +41/-0
Re: 21 Bahner I/O project...
« Reply #144 on: May 24, 2013, 08:47:12 AM »
where did you source all of your electrical wiring and supplies from?
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1980 Bahner 21' Mini Day
1968 Rogers project

ka0tyk

  • Karma: +30/-0
Re: 21 Bahner I/O project...
« Reply #145 on: June 01, 2013, 07:57:42 PM »
where did you source all of your electrical wiring and supplies from?

the switches and such were from west marine.  i wanted to make sure they werent cheap automotive switches that rust, etc. 

the small wire i got from ebay, 50ft of each color, 10x colors.  I think it was like $37.  The rest of the misc connectors and battery cable and such I got from a local electronics store. 
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ka0tyk

  • Karma: +30/-0
Re: 21 Bahner I/O project...
« Reply #146 on: June 01, 2013, 08:03:16 PM »
just some misc stuff done.  flywheel, coupler, etc installed and the motor was aligned to the transom assembly.  glad i bought the tool...



gotta order some misc hardware for the shift plate



dash wiring is done, STILL waiting for my fuel level gauges.  WTF?!?!





once i get the gauges ill tighten up teh zip ties and it'll be nice and tidy.

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ka0tyk

  • Karma: +30/-0
Re: 21 Bahner I/O project...
« Reply #147 on: June 01, 2013, 08:04:46 PM »
amp 1 of 2... 4 channel.  ill pickup a mono amp for the subwoofer that'll go under the deck.

« Last Edit: June 01, 2013, 08:07:23 PM by ka0tyk »
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19ftspectra

  • Karma: +0/-0
Re: 21 Bahner I/O project...
« Reply #148 on: June 02, 2013, 10:25:16 PM »
that bites  on the trim pump ..  everything else  looks great   you are soon to be floatin  ..   nice job  sir.
  • Boat #1: 19 ft spectra  mini cruiser
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i am to stupid to get my boat to show up here.  so eat it...........

GT Jets

  • Karma: +192/-0
Re: 21 Bahner I/O project...
« Reply #149 on: June 02, 2013, 10:28:01 PM »


gotta order some misc hardware for the shift plate



I have the 33c cable to Merc adapters you may need.... ;)

Still want that pump? don't know where to send it...  :-\
  • Boat #1: 1992 Carrera 20.5 Elite (I/O bitches)
  • Boat #2: 19' Bubble deck Jet BBC Berkeley
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If i get some free time tonight at work, ill play with it and post it for everyone to see.

Time to man up and yank it John!  :banghead:
Ray

 


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