SoCal Jet Boats

Tech Talk => Projects => Topic started by: ka0tyk on March 24, 2013, 10:48:47 AM

Title: 21 Bahner I/O project...
Post by: ka0tyk on March 24, 2013, 10:48:47 AM
So far I'm in it $150. 

Day One:

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fsphotos-b.xx.fbcdn.net%2Fhphotos-ash3%2F892488_10151399194474833_61354518_o.jpg&hash=13cb87371e6602b14d16b829bcc40458014532c1)

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fsphotos-b.xx.fbcdn.net%2Fhphotos-prn1%2F893205_10151399141229833_1959767204_o.jpg&hash=92612e479536c4133f4e99e5a8229959c801d665)

Day Two:

Time to start ripping out the rot

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fsphotos-a.xx.fbcdn.net%2Fhphotos-frc1%2F883082_10151400011909833_2059421310_o.jpg&hash=9714822dbb66202285a6abbbf7d6e1de809ae401)

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fsphotos-a.xx.fbcdn.net%2Fhphotos-prn1%2F893979_10151400012259833_1654431277_o.jpg&hash=ecc6745241813bc34a452edc8866f97ce8efc5c4)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on March 24, 2013, 12:24:43 PM
Day 2 hour 2:

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fsphotos-b.xx.fbcdn.net%2Fhphotos-ash3%2F883197_10151400139724833_4847804_o.jpg&hash=4e0aa241172f9b237600010cebeff1a80c205784)
Title: Re: 21 Bahner I/O project...
Post by: Rogers Hopeful on March 24, 2013, 12:54:13 PM
Socal Outdrive boats?  :screwy:  lol  Looks like a good project.  Going to make your own interior again?
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on March 24, 2013, 04:27:18 PM
day 2 hour 6 progress:

floor is completely out.  probably a good 300 pounds of wet rotten wood.  i dunno why they did like 3 layers of mat and cloth on the top, but nothing underneath. 

gauges, junky wiring, throttle/shifter, and steering cable are out and trashed.

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fsphotos-a.xx.fbcdn.net%2Fhphotos-ash3%2F882906_10151400439694833_1105778897_o.jpg&hash=e8669658fd9beaeca480eb0a1e435179d705b0f5)

time for a little scrub so the neighbors dont think we're bums.

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fsphotos-b.xx.fbcdn.net%2Fhphotos-frc3%2F893534_10151400439174833_1106451924_o.jpg&hash=902850f15a616d5c0d3dc5e6dac0c2ae01085a0e)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on March 24, 2013, 04:28:41 PM
Socal Outdrive boats?  :screwy:  lol  Looks like a good project.  Going to make your own interior again?

yup, 2 buckets and a bench across the back.  this time ill be thinking ahead for cupholders, speakers, and little cubbies to hold things.  im probably going to glass in a little ski locker or something in the middle for more storage as well.
Title: Re: 21 Bahner I/O project...
Post by: Rogers Hopeful on March 24, 2013, 04:55:45 PM
yup, 2 buckets and a bench across the back.  this time ill be thinking ahead for cupholders, speakers, and little cubbies to hold things.  im probably going to glass in a little ski locker or something in the middle for more storage as well.

Yeah I wish my boat had cup holders.
Title: Re: 21 Bahner I/O project...
Post by: mobboss on March 24, 2013, 05:37:39 PM
nice job! dam fast.  really nice boat. part of me wishes id have kept my pioneer mini day.
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on March 24, 2013, 06:35:01 PM
End of day 2:

Took her down to the self car wash and power washed the crap out of the hull.  Its all sparkly clean now.

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fsphotos-b.xx.fbcdn.net%2Fhphotos-snc7%2F483251_10151400611489833_1392087580_n.jpg&hash=37f3f44f2fb6c75eb75a1c269d339de46a7543fb)

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fsphotos-a.xx.fbcdn.net%2Fhphotos-frc1%2F901640_10151400611334833_607920912_o.jpg&hash=f0629bb274a2e11ce1f43ea095e9cdd912214e93)

this week ill prep the floor for new glass, clean all the loose edges from the old floor and then sand the areas with some 80 grit and then grab a couple sheets of 3/4" ply for the new floor.

still think I wont make summer?  :screwy:
Title: Re: 21 Bahner I/O project...
Post by: Rogers Hopeful on March 24, 2013, 06:51:27 PM
That yellow looks awesome!!
Title: Re: 21 Bahner I/O project...
Post by: GT Jets on March 24, 2013, 10:29:42 PM
Grab yourself a real sharp gasket scraper and get under the edge of the glass around the perimeter of where the wood was and peel the fiberglass loose from the surrounding area, it will save you a whole bunch of grinding in preparation for the new floor.

Looks like a fairly sound project.

GT
Title: Re: 21 Bahner I/O project...
Post by: HaulsBalls on March 25, 2013, 07:36:20 AM
You were not kidding around, does your old lady know whats going on?  I dig the color on the deck, does the yellow fade into the center?  Keep moving on this thing cause the temps are rising and keep the pics coming!
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on March 26, 2013, 01:25:18 PM
glad to see you went with it. Also helps me out with pics of what mine would look like if i pulled the flooring out :-)

Keep us posted
Title: Re: 21 Bahner I/O project...
Post by: Antdogg714 on March 26, 2013, 05:51:53 PM
Nice looking Hull, To bad you dealt your Tahiti away.
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on March 26, 2013, 05:59:44 PM
Nice looking Hull, To bad you dealt your Tahiti away.

its for sale... slap a motor and some misc items on it and go boating.   :beer:
Title: Re: 21 Bahner I/O project...
Post by: GT Jets on March 26, 2013, 07:37:40 PM
How much you looking to get for the Tahiti?
Title: Re: 21 Bahner I/O project...
Post by: SoCalPSD on March 26, 2013, 09:35:33 PM
Like you need another boat glenn
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on March 26, 2013, 10:11:43 PM
How much you looking to get for the Tahiti?

Honestly I'm not sure what to even ask for it.  I'll be plucking some of the things I need from it for my new boat (fuel lines, gauges, steering) and I dont have a trailer for it.  Also I'm very aware that panther pumps are not super desirable... I'd really only like to get out of it what I'm in it for the upholstery so that I can get the upholstery done in my new one and pass it onto someone else looking for a great start.  As with most things I sell I'm not looking to make a billion dollars from them, I'd rather see it go to a good home and be of use to someone.  I could possibly get my old single axle trailer back, but I'd have to figure out wtf to do with the avenger hull thats on it...
Title: Re: 21 Bahner I/O project...
Post by: GT Jets on March 26, 2013, 11:57:32 PM
Like you need another boat glenn


LOL, yeah, true that...

My neighbor has a Tiger that is incredibly rough, runs bitchen and has "your" Place Diverter" on it but is one ugly fugger.

Immediately thought of him.... :sly:
Title: Re: 21 Bahner I/O project...
Post by: SoCalPSD on March 27, 2013, 06:37:56 AM
Lol ah ha! Do IT!
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 01, 2013, 12:27:42 PM
transoms coming out today...

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fsphotos-b.xx.fbcdn.net%2Fhphotos-frc1%2F892016_10151411611274833_185135890_o.jpg&hash=08e71d97c4e6884f49920a9676c5397f5022fe53)

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fsphotos-b.xx.fbcdn.net%2Fhphotos-prn1%2F901914_10151411661454833_1122078186_o.jpg&hash=386494a26f27ac10d57969c5c51c596841144085)
Title: Re: 21 Bahner I/O project...
Post by: SoCalPSD on April 01, 2013, 01:11:17 PM
Looks like oh so much fun.
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 01, 2013, 01:33:23 PM
Looks like oh so much fun.

eh its still right side up so far... ill take that any day.  haha.
Title: Re: 21 Bahner I/O project...
Post by: SoCalPSD on April 01, 2013, 02:23:56 PM
You know what, I'm starting to not like you :P
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 01, 2013, 02:59:18 PM
You know what, I'm starting to not like you :P

haha.  im just glad you're taking the time to do it yourself.  thats the only reason i make threads like these.  i see questions about floors, stringers, etc all the time.  if i can rip it out in 1 day and glass it back in the next, anyone can! 
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 01, 2013, 09:02:04 PM
late tonight recap:

countersunk all of the holes in the top of the boat for windshields, bimini hardware, etc and put a dab of epoxy resin and some filler to plug up the holes.  wetsanded all of the dirt out of the gel and tomorrow ill put a dab of white gelcoat into each dimple.  once that cures ill knock em down flat and wetsand em smooth.  no more holes in the boat!
(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fsphotos-b.xx.fbcdn.net%2Fhphotos-ash3%2F64473_10151412142674833_1993149419_n.jpg&hash=cf6c329239473db1f73ca121783e4e69f829a6ea)
Title: Re: 21 Bahner I/O project...
Post by: SoCalPSD on April 01, 2013, 09:47:55 PM
...........it's still an I/o..............and yah I know " at least it's not up side down bla bla bla." When your finished you should drag it down to Elsie. So I can give you a hard time in person.
Title: Re: 21 Bahner I/O project...
Post by: chrisdp on April 02, 2013, 07:39:46 AM
ka0tyk, this thread is just the ticket. My Bahner has all the same issues, going to tear it apart this weekend and follow your lead.
Title: Re: 21 Bahner I/O project...
Post by: mash on it on April 02, 2013, 10:04:59 AM
Needs a pump.... 8)

Daniel
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 02, 2013, 10:19:22 AM
ka0tyk, this thread is just the ticket. My Bahner has all the same issues, going to tear it apart this weekend and follow your lead.

sweet!  dont forget to start a thread and post lots of pix!
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 02, 2013, 02:21:24 PM
bilge blower and hose on its way

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fi.ebayimg.com%2Ft%2FSeachoice-41851-IN-LINE-BILGE-BLOWER-%2F00%2Fs%2FMzAwWDQwMA%3D%3D%2Fz%2FH4sAAOxyzHxRVeGi%2F%24T2eC16ZHJH8E9qSEWym%2BBRVeGhvDQQ%7E%7E60_12.JPG&hash=691dff7dc14da2520f5c50af56869f6f2e3e9835)

trim gauge on its way

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fi.ebayimg.com%2Ft%2FHardin-Marine-White-Trim-Gauge-105-944431-New-%2F00%2Fs%2FOTAwWDE2MDA%3D%2Fz%2FdfAAAOxyA4ZRQ2Q5%2F%24T2eC16JHJGoE9nuQe%28FYBRQ2Q5m05g%7E%7E60_12.JPG&hash=2eab4f0d4988c5d930d91ea40f1f1f1c8b439ecb)

need a mph gauge and a pick up tube now.  gonna head to the depot tonight and pick up a few sheets of plywood for the floor, transom, and some gas tank 90* valves.
Title: Re: 21 Bahner I/O project...
Post by: chrisdp on April 03, 2013, 05:12:09 AM
sweet!  dont forget to start a thread and post lots of pix!

I have a thread, I'll be posting new pics this weekend.
Title: Re: 21 Bahner I/O project...
Post by: Roadrunner on April 03, 2013, 08:36:38 AM
Sweet project KaOtyk!!
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 03, 2013, 02:51:23 PM
started doodling my interior.  yellow is storage, blue is seat.  little cut in pockets with cupholders on the sides and storage pockets in the engine bay.  storage under the seats.  ski locker down the middle. 

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fsphotos-c.ak.fbcdn.net%2Fhphotos-ak-prn1%2F883913_10151414435494833_2096947957_o.jpg&hash=bc174dc073f3975464445535f6ef0702556d414b)
Title: Re: 21 Bahner I/O project...
Post by: Sonny ss on April 03, 2013, 03:27:14 PM
started doodling my interior.  yellow is storage, blue is seat.  little cut in pockets with cupholders on the sides and storage pockets in the engine bay.  storage under the seats.  ski locker down the middle. 

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fsphotos-c.ak.fbcdn.net%2Fhphotos-ak-prn1%2F883913_10151414435494833_2096947957_o.jpg&hash=bc174dc073f3975464445535f6ef0702556d414b)
Wow thats alot of work. Your doing some nice work on that boat. That sketch of interior looks awesome plenty of room and cup holders nice
Title: Re: 21 Bahner I/O project...
Post by: SoCalPSD on April 03, 2013, 03:37:19 PM
What no built in cooler?
Title: Re: 21 Bahner I/O project...
Post by: BIG JOHNSON on April 03, 2013, 04:34:24 PM
What no built in cooler?
Those are ice melters. Took mine out.

sent from Galaxy Note II

Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 03, 2013, 09:38:09 PM
the wood is in...

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fsphotos-a.xx.fbcdn.net%2Fhphotos-ash3%2F537830_10151414769149833_1744609191_n.jpg&hash=5a6ad263ee861447cf25985ee1ec25f6eb122d74)
Title: Re: 21 Bahner I/O project...
Post by: carlitos on April 03, 2013, 09:43:18 PM
looks like its going to be a nice interior layout 
Title: Re: 21 Bahner I/O project...
Post by: GT Jets on April 03, 2013, 10:04:15 PM
the wood is in...

Anyone else see a funny yet childish siggy?
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 04, 2013, 12:12:15 AM
Seats layed out on 8x4 sheets of plywood to scale.

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fsphotos-b.xx.fbcdn.net%2Fhphotos-ash3%2F39310_10151414909964833_57748400_n.jpg&hash=e2c50bf0d853ebf7aa689c9a4841d52ed7c3ae66)

Test seat made out of foam board.  So far its comfy.  Foam should take up ~3" inside.  I made the backs 17" tall, now I just gotta trim and angle the sides how I want em...

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fsphotos-b.xx.fbcdn.net%2Fhphotos-ash3%2F548930_10151414908609833_1084136568_n.jpg&hash=ec08acb46ee988d23e6126ef5da3dde295995bb7)



oh and bought some hinges for the hatch.

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fsphotos-a.xx.fbcdn.net%2Fhphotos-ash3%2F531905_10151414307624833_148189902_n.jpg&hash=5a5afb65fffdb9dc84b3f97447c9b95db346e95f)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 04, 2013, 12:47:01 AM
aand it looks like a seat to me!

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fsphotos-a.xx.fbcdn.net%2Fhphotos-prn1%2F885437_10151414936969833_630971437_o.jpg&hash=17518204a7e8beec55d64e68d8c90d3eac03a53c)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 04, 2013, 08:00:28 AM
not bad for a 2am foam job.

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fsphotos-b.xx.fbcdn.net%2Fhphotos-frc1%2F883159_10151415325739833_2108041489_o.jpg&hash=a4750dd5bc8f885e0f50eb8e77279641bbd8e411)

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fsphotos-b.xx.fbcdn.net%2Fhphotos-prn1%2F894555_10151415325544833_1564136986_o.jpg&hash=a6f5b0b0e1284be7f88ee5f6688ebff7f1eec394)
Title: Re: 21 Bahner I/O project...
Post by: SoCalPSD on April 04, 2013, 10:44:54 AM
Your steering wheel is on the wrong side
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 08, 2013, 08:26:38 PM
nothing much to report today.  ive been extremely busy lately.  managed to cut out the seat bottoms and cushion.  tomorrow ill cut the sides and start glueing it all together.  then hopefully they get coated in resin and ill start on the rear bench seat and boxes for em all. 

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fsphotos-b.xx.fbcdn.net%2Fhphotos-prn1%2F883840_10151421512694833_1724512484_o.jpg&hash=15c2d528c3efdfe55390a04ff4f41858f8b2d3e9)
Title: Re: 21 Bahner I/O project...
Post by: 19ftspectra on April 08, 2013, 09:14:29 PM
sorry to see the T ...  go  but i like the new boat  bigger is better  ..  i would call you a baller but it seems you have not spent a buch of dough on her yet ....   and i agree with the others..  the steering wheel is on the wrong side ..   nice foam board seats  you are a better man than i  ..  carry on . :beer: :beer: 8)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 13, 2013, 05:21:37 PM
front buckets built.  just gotta trim down the sides once the resin and glass cures.  one side kicked already and im surprised how much stronger these are than my last seats.   tomorrow ill build the bases for em and then trim the little access hole in the seat.  i put some foam in em jsut to see how snug they'll be and they're pretty large which will be nice to not be squished in all the time.

(https://sphotos-a.xx.fbcdn.net/hphotos-frc1/892032_10151427828109833_130259989_o.jpg)

gonna pick some foam up tomorrow and start making the rear bench seat in foam to see how much room ill have.
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 18, 2013, 12:05:26 PM
offshore shifter came in! 

(https://sphotos-b.xx.fbcdn.net/hphotos-prn1/905395_10151434379134833_1432035422_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: muffbro on April 18, 2013, 12:51:28 PM
Very cool
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 18, 2013, 10:10:05 PM
HUGE step forward, in making the boat actually move forward...

gimbal housing, trim rams, transom adapter, steering ram, fluid resivoir, and some electronic shifter thing.  this thing looks MINT!  bellows and carrier bearing look new.

(https://sphotos-b.xx.fbcdn.net/hphotos-frc1/920927_10151434975649833_2012932731_o.jpg)

(https://sphotos-a.xx.fbcdn.net/hphotos-frc1/554754_10151434982209833_1445760536_n.jpg)

(https://sphotos-a.xx.fbcdn.net/hphotos-prn1/602045_10151434982074833_261332615_n.jpg)

(https://sphotos-a.xx.fbcdn.net/hphotos-ash3/601994_10151434981874833_1033627183_n.jpg)

(https://sphotos-b.xx.fbcdn.net/hphotos-ash4/311003_10151434982394833_31458025_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: Horizonjet on April 18, 2013, 10:15:46 PM
Looking good!!!   :thumbup:
That reminds me of the good ole days working at the Sea Ray plant installing Mercruiser engines and outdrives in the 18ft to 23ft sport boats
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 18, 2013, 10:20:33 PM
Looking good!!!   :thumbup:
That reminds me of the good ole days working at the Sea Ray plant installing Mercruiser engines and outdrives in the 18ft to 23ft sport boats

you sound like someone that could tell me what goes where, and what im missing. 

so far im out a trim pump, which im already looking into a few on ebay...   the nuts that secure the gimbal to the transom assembly.  the bolt that attaches the ram to the transom assembly.  bolt/shaft that attaches ram to steering of gimbal.  ill need an exhaust block off plate, the outdrive itself, shifter cable, bellhousing, flywheel, and coupler?

long list but doesnt seem too bad...

whats the deal with the electronic shifter plate and short cable/linkage? 
Title: Re: 21 Bahner I/O project...
Post by: GT Jets on April 18, 2013, 10:29:22 PM
I have your outdrive.

Haven't been by the shop to get a picture for you yet, but its a nice piece, drive shower,1.50:1 gears, pretty much ready to roll, also have all the brackets for a 454a far as alternator, power steering pump, water pump.....

As for the short shift cable, this is called a shift interrupt system so you can actually shift the outdrive in and out of gear with load on the
Propeller.

I just need to figure out how to get this drive and crap to you...

$1200 and we'll call it square...

What else do you need? Probably have it.. Not on call anymore..

Sent from my SGH-T989 using SoCalJetBoats mobile app

Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 18, 2013, 10:34:39 PM
I have your outdrive.

Haven't been by the shop to get a picture for you yet, but its a nice piece, drive shower,1.50:1 gears, pretty much ready to roll, also have all the brackets for a 454a far as alternator, power steering pump, water pump.....

As for the short shift cable, this is called a shift interrupt system so you can actually shift the outdrive in and out of gear with load on the
Propeller.

I just need to figure out how to get this drive and crap to you...

$1200 and we'll call it square...

What else do you need? Probably have it.. Not on call anymore..

Sent from my SGH-T989 using SoCalJetBoats mobile app

any pix of the drive would be great.  i wouldnt mind driving out there to pick stuff up. 

as far as what im missing, what you see is what i have.   ^-^
Title: Re: 21 Bahner I/O project...
Post by: GT Jets on April 18, 2013, 10:53:40 PM
For the torque coupler, I would buy new. They don't cost too terribly much and are engine specific to the crank, you will need the studs and nuts though.

I have to look and see what bell housing I have, I can't remember if it an early or a late

Did you get any hardware with the inner transom bracket? Like two fiber washers, two long bolts, two bizarre looking springs?

I have the power steering pump and cooler you need.
I have the crank pulley, belts, alternator bracket (the alternator is on my Carrera motor), belt driven seawater pump, thermostat housing and hoses, basically all the crap from a Mercruiser 454 less torque coupler and alternator, including most of the Thunderbolt V ignition system should you decide to go that route.


An a different note, the shaft for the front of the rams is not a bolt, but has "E" ring clips just like the rear.

The transom assembly I told you I thought I could could get is not available, the guy that has them is in Afghanistan with the Army reserves, thankfully he is only going to move out the US troops  :thumbup: ... Told him to bring me back a well used HUMVEE.   :sly:

My wife may be going to Pasadena in May, I will let you know. (We will likely drive)...

GT
Title: Re: 21 Bahner I/O project...
Post by: GT Jets on April 18, 2013, 10:55:55 PM
Almost forgot, you have to use a pilot tool to align the engine to the outdrive, I have this tool and it is a good idea to get it aligned before bolting down the motor mounts...

You are welcome to use the pilot tool as long as I get it back. It should be the only "special" tool you need. ;)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 19, 2013, 01:28:01 PM
by far the most difficult/painful thing ive ever done boating wise.  some places the wood just falls off, other places its solid as a rock.  used chisels, crowbars, my oscilating saw with a sharpened knife, orbital sander and flat sander.   UGH its finally all clean and flat.  time to cut up some plywood and mix up some epoxy and get this damn transom DONE!

(https://sphotos-b.xx.fbcdn.net/hphotos-frc1/905468_10151435878839833_1755731976_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 19, 2013, 07:14:22 PM
test fit.  tomorrow it gets epoxied in and tabbed around.   ill router the edges as well to make the corners easier on the glass. 

(https://sphotos-a.xx.fbcdn.net/hphotos-frc1/901820_10151436255139833_662307601_o.jpg)

had to remove the tanks to get the transom in, and what do you know, they're imco's.  one solid piece of aluminum, round and twisted to the contour of the outside of the hull.   its art how these things are made...

(https://sphotos-b.xx.fbcdn.net/hphotos-frc1/904788_10151436257119833_196396941_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: GT Jets on April 19, 2013, 07:43:39 PM
How many layers are you going with?  Don't forget this needs to be THICK   O0
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 19, 2013, 07:51:49 PM
How many layers are you going with?  Don't forget this needs to be THICK   O0

3 layers, it'll be just under 2 1/4" when done.  just bolted up right now it already feels like a tank.   according to the interwebs for a mercruiser it needs to be between 2" and 2 1/4" maximum.  which makes sense when i look at the gimbal housing studs.    i have epoxy resin and filler for all the gaps along the bottom, as well as mat, biaxial cloth,  and woven roving.  i got some 2x4's to help spread the load on the bolts, as well as 4 more holes to drill for bolts,  should make a more even "sandwich"
Title: Re: 21 Bahner I/O project...
Post by: GT Jets on April 19, 2013, 08:02:53 PM
3 layers, it'll be just under 2 1/4" when done.  just bolted up right now it already feels like a tank.   according to the interwebs for a mercruiser it needs to be between 2" and 2 1/4" maximum.  which makes sense when i look at the gimbal housing studs.    i have epoxy resin and filler for all the gaps along the bottom, as well as mat, biaxial cloth,  and woven roving.  i got some 2x4's to help spread the load on the bolts, as well as 4 more holes to drill for bolts,  should make a more even "sandwich"

Nice...  8)

I always hated doing transoms... Got two to do this month...  :thumbdown:
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 19, 2013, 08:12:31 PM
Nice...  8)

I always hated doing transoms... Got two to do this month...  :thumbdown:

yeah its tough work.  this lil guy with the scraper blade made short work of most of the wood that didnt just fall off.  even after trying an impact hammer.  that just made a bunch of noise and didnt do much...

(https://encrypted-tbn2.gstatic.com/images?q=tbn:ANd9GcRMc8y5kpdHwqX20Ed6iCpP4zAzZAQRq5g0EJywRyekkYOHI4V8)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 20, 2013, 11:43:38 AM
layer #1 in.  was going to do em all at the same time but with resin and mat it wouldve been a pita.  i at least want the first one to be solid so im gonna wait an hour to let the resin kick especially with the temperatures and i used 205 (fast) hardener.  then ill do last 2 layers, filler in the crevices and start on the floor and bed/tab that in.  it should be a completely different boat after this weekend.  im excited!

(https://sphotos-a.xx.fbcdn.net/hphotos-frc1/902268_10151437190354833_96775708_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 20, 2013, 05:58:16 PM
layer 2 and 3 in, tabbed in around the edges with 2 layers of mat.  put in start of floor with some 404 filler and epoxy, waiting for it to bond for an hour and then ill tab that into the stringers, the transom, and the sides of the hull.  its starting to look like a boat again!

(https://sphotos-b.xx.fbcdn.net/hphotos-frc1/903782_10151437807144833_360572623_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: SoCalPSD on April 20, 2013, 06:40:46 PM
Nice shelf in the back ground
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 20, 2013, 08:13:15 PM
rest of my progress.  floor is in up to the deck, 2 part epoxy adhesive'd to the stringer and epoxied to the hull on the sides.  ill go over it tomorrow morning with some roving and resin.  transom is happy and tabbed in except for the very bottom, ill attack that tomorrow, epoxy likes to run and i didnt want a giant pool of resin at the bottom. 

(https://sphotos-b.xx.fbcdn.net/hphotos-ash3/903986_10151437955834833_348688445_o.jpg)

(https://sphotos-a.xx.fbcdn.net/hphotos-frc1/920469_10151437955964833_453147874_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 21, 2013, 02:41:38 PM
mid day progress...

this post was brought to you by west systems and bilge kote.

(https://sphotos-b.xx.fbcdn.net/hphotos-frc1/476421_10151439225449833_1667163699_o.jpg)

(https://sphotos-b.xx.fbcdn.net/hphotos-ash3/913987_10151439225764833_765773323_o.jpg)

pretty...
(https://sphotos-a.xx.fbcdn.net/hphotos-ash4/913853_10151439224799833_2033215852_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 21, 2013, 04:36:45 PM
i think im done for the day... id say its pretty damn good progress...

clamp for measurement...

(https://sphotos-a.xx.fbcdn.net/hphotos-prn1/902575_10151439338544833_24591653_o.jpg)

tah dah

(https://sphotos-a.xx.fbcdn.net/hphotos-prn1/922211_10151439338584833_784998255_o.jpg)

other side

(https://sphotos-a.xx.fbcdn.net/hphotos-frc1/922638_10151439338679833_1521151609_o.jpg)

hmm lets try this out...

(https://sphotos-b.xx.fbcdn.net/hphotos-ash4/905492_10151439338854833_1003685872_o.jpg)

seat is deep enough with a 6 1/2" base under it.  i might do 5" just to make the rear passengers feel a little deeper in the boat.  but then 5" limits the speaker size i can put in it... hrmmm.

(https://sphotos-b.xx.fbcdn.net/hphotos-ash3/478342_10151439339039833_36240542_o.jpg)

(https://sphotos-a.xx.fbcdn.net/hphotos-ash4/906862_10151439339194833_35355245_o.jpg)

leaves me with 39 inches from transom to front of seat.  i wonder if it will fit...

(https://sphotos-b.xx.fbcdn.net/hphotos-frc1/478431_10151439339289833_1145256299_o.jpg)

decent legroom still... and 17" between the 2 front seats plenty to slide a cooler inbetween to stash under the deck...

(https://sphotos-b.xx.fbcdn.net/hphotos-prn1/905435_10151439339414833_974978482_o.jpg)

thats all for this weekend... zzz.  off to the movies tonight.
Title: Re: 21 Bahner I/O project...
Post by: 74hondo on April 21, 2013, 04:45:25 PM
Looking good, that's a lot of guage holes to fill.
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 21, 2013, 04:47:39 PM
Looking good, that's a lot of guage holes to fill.

no shit.  they had a hour meter, amps, and a clock.  WHO NEEDS A CLOCK AT THE RIVER?  only time you need to know is if you're out of beer its time to go home clean up and go to the bar.   :screwy:
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 22, 2013, 05:46:31 PM
got about 400' of wire in today.  they were out of black though. so ill have to pick up more of that.  small gauge wire since I'll be running everything off of relays.

(https://sphotos-a.xx.fbcdn.net/hphotos-ash4/921350_10151440879419833_954327722_o.jpg)

example relay panel:

(https://sphotos-a.xx.fbcdn.net/hphotos-ash3/528221_10151440882744833_2115041888_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: Brad @ SCJB on April 22, 2013, 07:01:35 PM
how was the handling of that fast hardener? how many squirts in each pot and how long did it take for it to kick?
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 22, 2013, 10:44:19 PM
how was the handling of that fast hardener? how many squirts in each pot and how long did it take for it to kick?

i do a 1:1 pump wise, and I have a good hour before it starts to get gummy.  then in about 2 hours or so its solid, and in a good 4 hours its fully sandable @ 70* sitting in the sun.  when i used the slow hardener it took a good overnight before the work was hard, plus i got a lot of runs with epoxy resin so the faster kick time helps with the pools in the bottom.
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 24, 2013, 12:35:53 AM
coat #1 of bilgekote.  This stuff rocks.  but the fumes are intense.

(https://sphotos-b.xx.fbcdn.net/hphotos-ash4/478931_10151442593459833_1640228020_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 24, 2013, 10:13:26 PM
where does this part go?

(https://sphotos-b.xx.fbcdn.net/hphotos-ash3/919214_10151443873794833_1781458452_o.jpg)

ordered 30ft x 8ft of 20oz grey carpet last night, gaffrig gauges, bilge pumps, bunch of misc odds and ends.  i think the only things left at this point are trim pump, steering pump, throttle, shift, and steering... then upholstery. 
Title: Re: 21 Bahner I/O project...
Post by: quick olds on April 24, 2013, 10:40:47 PM
Where did you get the bilge coat? I was thinkin about using bed liner in mine

Sent from my SPH-D710 using SoCalJetBoats mobile app

Title: Re: 21 Bahner I/O project...
Post by: GT Jets on April 24, 2013, 11:26:56 PM
Why was i thinking you were going Bravo I?

I could have sold you an Alpha for cheap.....

For some reason I thought you going all in with a Bravo....  :-\

Project is looking killer..

You using Interlux stuff?

GT
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 24, 2013, 11:39:25 PM
Why was i thinking you were going Bravo I?

I could have sold you an Alpha for cheap.....

For some reason I thought you going all in with a Bravo....  :-\

Project is looking killer..

You using Interlux stuff?

GT

i wouldve loved a bravo, but i also have a huge road in front of me.  this will get me on the water and i can baby it for a while.  then once the season is over ill swoop like an eagle on a bravo setup once the prices drop. 

yeah i used interlux bilgekote.  it flowed well and coverage was great with just brushing over a lightly sanded fresh epoxy. 
Title: Re: 21 Bahner I/O project...
Post by: damstarr on April 25, 2013, 12:50:26 AM
Man you waste no time huh. Lookin good. Following this is great motivation if I can get over the jealousy. Lol wish I had the budget and time to hit it as hard as you do. Keep up the good work
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 26, 2013, 03:06:55 PM
more stuff showed up today

(https://sphotos-a.xx.fbcdn.net/hphotos-ash4/459709_10151446228064833_2081869832_o.jpg)

(https://sphotos-a.xx.fbcdn.net/hphotos-frc1/904329_10151444938254833_560690292_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 26, 2013, 03:09:41 PM
Man you waste no time huh. Lookin good. Following this is great motivation if I can get over the jealousy. Lol wish I had the budget and time to hit it as hard as you do. Keep up the good work

i paid $150 for the hull.  I have about $1000 in materials and parts so far (including carpet) and another $1500 in the drive itself.   Figure $2k for upholstery work.  I'll have a boat for under $5k.  Which is TOTALY reasonable... and it will be all new for the most part.  Some people pay $5k for worn out rotten floor boats.  Its not rocket science work either anyone can cut some plywood and fiberglass work is like painting that gets rock hard.  ANYONE CAN DO THIS!
Title: Re: 21 Bahner I/O project...
Post by: Hef A on April 26, 2013, 03:39:02 PM
Its not rocket science work either anyone can cut some plywood and fiberglass work is like painting that gets rock hard.  ANYONE CAN DO THIS!


Like the attitude...   Great job so far.  Like the foam core for mock up, great idea beats cardboard hands down.
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 26, 2013, 08:14:18 PM
more junk.  2 battery trays.

(https://sphotos-b.xx.fbcdn.net/hphotos-ash3/922621_10151446447164833_472904865_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 28, 2013, 12:58:12 AM
putting my wiring harness into my mesh loom. 

(https://sphotos-b.xx.fbcdn.net/hphotos-prn1/935760_10151447878124833_201595331_n.jpg)

laying things out

(https://sphotos-a.xx.fbcdn.net/hphotos-frc1/475999_10151447878034833_878644662_o.jpg)

final placement and the start of wiring everything up.  everything fused, everything relayed.  when done it'll all be zip tied up and clean.

(https://sphotos-a.xx.fbcdn.net/hphotos-ash4/475979_10151447975664833_1708398730_o.jpg)



Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 28, 2013, 02:28:22 AM
thats enough for tonight... ran outa terminals. ill finish this up tomorrow.
(https://sphotos-b.xx.fbcdn.net/hphotos-frc1/479211_10151448055154833_1054664795_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 29, 2013, 11:37:45 PM
tested my wiring panel with a 12v battery from my electric drill.  worked like a charm on my first shot. time to trim it down, and slap it into the boat. 

(https://sphotos-b.xx.fbcdn.net/hphotos-frc1/475999_10151451080279833_871107222_o.jpg)

(https://sphotos-a.xx.fbcdn.net/hphotos-frc1/459564_10151451080724833_1738356337_o.jpg)

got a relay circuit for ignition, fuel pump, bilge pump, blower, lights.  then provisions for trim up/down (trim pump has its own relays) and starter relay.  then signal wires for tach, water temp, and oil pressure.  fuel senders will go directly to the gauges.  voltage will run off the gauge wiring, etc.  cant think of anything im missing, but i can just add more relays and move the negatives to their own bar.
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 30, 2013, 11:34:40 AM
some more floor progress.  bedded to the sides and the stringers with epoxy resin and 404 and some kitty hair.  underside of the wood coated with epoxy resin as well. 

(https://sphotos-b.xx.fbcdn.net/hphotos-ash4/473067_10151451775959833_1999950062_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 30, 2013, 11:47:58 PM
seats and bases almost done.  just gotta cut the seat cushion for the bench and then ill coat em in resin. 

(https://sphotos-a.xx.fbcdn.net/hphotos-frc1/465338_10151452575809833_1271828629_o.jpg)

picked up all stainless hardware to mount em to the floor. 

(https://sphotos-a.xx.fbcdn.net/hphotos-ash3/945737_10151452575944833_445914127_n.jpg)

one more section of floor in, one last section to go. 

(https://sphotos-a.xx.fbcdn.net/hphotos-frc3/468181_10151452650699833_637081091_o.jpg)

hoping some parts show up this week... getting the gauges would be nice so i could start on wiring those.  tomorrow i think ill start on making the hatch.  debating on doing it with fleece since it'll be curved... not sure yet. 
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 01, 2013, 12:21:45 PM
look what showed up today!  yay now I have something to keep me busy.

(https://fbcdn-sphotos-f-a.akamaihd.net/hphotos-ak-prn1/905391_10151453435384833_230262410_o.jpg)

(gauges came with 2 sets, if someone wants a set of gaffrig gauges ill be selling the 2nd set, minus the speedo.  so tach, water temp, oil press, volts, trim, all you need is a fuel gauge and they're about $40)

and a 8 ft wide, 30 ft long roll of carpet. 

(https://fbcdn-sphotos-d-a.akamaihd.net/hphotos-ak-frc1/467045_10151453435424833_91759221_o.jpg)

Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 01, 2013, 02:27:22 PM
more stuff showed up!  another rule 500 bilge pump (so I'll have dual 500's more than plenty to save me), gaskets for the outdrive.  now i can cut the hole for the transom and mount up the gimbal housing.  HUGE progress will be made this week/weekend. 

(https://sphotos-b.xx.fbcdn.net/hphotos-prn1/902647_10151453575089833_786065046_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 02, 2013, 12:21:52 AM
slapped some carpet in...

(https://sphotos-b.xx.fbcdn.net/hphotos-ash4/468125_10151454052444833_1965891379_o.jpg)

(https://fbcdn-sphotos-a-a.akamaihd.net/hphotos-ak-ash4/464922_10151454052559833_1269835586_o.jpg)

startin to look like a boat...

(https://sphotos-a.xx.fbcdn.net/hphotos-ash4/465238_10151454072484833_1603106794_o.jpg)

(https://sphotos-a.xx.fbcdn.net/hphotos-frc1/478670_10151454100829833_1281964442_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: Rogers Hopeful on May 02, 2013, 12:46:46 AM
Looks good!!!
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 02, 2013, 12:31:56 PM
list of parts getting smaller.  these are on their way...

(https://fbcdn-sphotos-e-a.akamaihd.net/hphotos-ak-frc1/s480x480/482448_10151454930939833_1351505509_n.jpg)

Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 03, 2013, 05:21:40 PM
keepin on truckin...

(https://fbcdn-sphotos-h-a.akamaihd.net/hphotos-ak-ash3/920449_10151456626029833_1814943449_o.jpg)

(https://fbcdn-sphotos-f-a.akamaihd.net/hphotos-ak-ash4/465735_10151456626144833_442787861_o.jpg)

(https://fbcdn-sphotos-a-a.akamaihd.net/hphotos-ak-frc1/919274_10151456626309833_782622641_o.jpg)

cut the hole for the drive... heres the plug.  nice and solid. 

(https://fbcdn-sphotos-e-a.akamaihd.net/hphotos-ak-frc1/422052_10151456626419833_1589157768_n.jpg)

Title: Re: 21 Bahner I/O project...
Post by: muffbro on May 03, 2013, 05:38:07 PM
Cool
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 04, 2013, 04:51:49 PM
slow progress today...

(https://fbcdn-sphotos-h-a.akamaihd.net/hphotos-ak-frc1/472640_10151458227359833_1888749700_o.jpg)

Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 04, 2013, 07:01:15 PM
small haul today... uscg fuel hose, hoseclamps (already had 4 so it'll be double clamped on tank and fuel fill), and filter/seperator

(https://fbcdn-sphotos-g-a.akamaihd.net/hphotos-ak-ash4/479388_10151458376519833_318159055_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 04, 2013, 09:56:53 PM
stuff starting to go in...

(https://fbcdn-sphotos-a-a.akamaihd.net/hphotos-ak-ash4/472528_10151458492699833_1073550261_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: mobboss on May 04, 2013, 10:47:05 PM
dam nice job!  Ok so gotta ask why an IO boat is that just what you fell into or did you search out for one????
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 05, 2013, 12:51:44 AM
dam nice job!  Ok so gotta ask why an IO boat is that just what you fell into or did you search out for one????

i was lookin for a vdrive cruiser but they're far and few, the ones that are for sale that are rigged projects still get buttloads of money for em.   so yeah i kinda fell into this.  at $150 it wasnt too shabby of a deal.
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 05, 2013, 12:52:50 AM
got tired early tonight, only a few things done.

(https://fbcdn-sphotos-h-a.akamaihd.net/hphotos-ak-ash3/921569_10151458650334833_1861437288_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 05, 2013, 03:04:05 PM
didnt want to polish the tanks or carpet them since they'll be behind a panel.  but i also didnt want to just leave them ugly.

(https://sphotos-a.xx.fbcdn.net/hphotos-frc3/465966_10151459550864833_954207521_o.jpg)

a reason to check *EVERYTHING* on your boat.  this was the old fuel fill hose.  regular ol rubber, cracked and horrible.  gas leaks are no fun. 

(https://fbcdn-sphotos-g-a.akamaihd.net/hphotos-ak-frc1/480193_10151459670374833_575073287_n.jpg)

all better..

(https://fbcdn-sphotos-e-a.akamaihd.net/hphotos-ak-frc1/473331_10151459704089833_2012024686_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: Roadrunner on May 05, 2013, 03:41:38 PM
This is an awesome and inspiring project. Great job!!!
Title: Re: 21 Bahner I/O project...
Post by: SuperJet on May 05, 2013, 07:42:21 PM
Dude you are getting after it..... If you dont mind me asking, where are you getting your wire from? and are you able to get it decent length spools?
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 06, 2013, 12:06:39 AM
took the bow railing off so i could clean under the mounts.  found a mountain of dirt under there.  wetsanded the area and cut it with some compound.

(https://fbcdn-sphotos-e-a.akamaihd.net/hphotos-ak-ash3/919767_10151460202964833_1299388577_o.jpg)

gel coated the dash area.  ugly woodgrain was poking thru the previous paint.  you can see the holes im filling in the dash and deck, gotta sand those down and slap some gelcoat on those as well.

(https://fbcdn-sphotos-c-a.akamaihd.net/hphotos-ak-ash3/920079_10151460201854833_351560954_o.jpg)

started messing around with the drive stuff. it appears i need to get the 2 bolts that go into the power steering ram and the pin that goes to the arm.  im not really sure what all goes on to bolt this thing up.  hrmm...
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 06, 2013, 02:07:14 AM
Dude you are getting after it..... If you dont mind me asking, where are you getting your wire from? and are you able to get it decent length spools?

i bought this, it was only $35.

http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=281056766407 (http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=281056766407)

10 colors 50ft each of 18 gauge (im using relays so i dont need a very big gauge wire).  Check out his other auctions.  Some are longer, some have more colors, etc.
Title: Re: 21 Bahner I/O project...
Post by: mash on it on May 06, 2013, 09:10:43 AM
I miss a day, and I miss half a boat build...
Looks it'll be ready for the avi trip
Whats left? Motor....gas...beer  :thumbup:
looks good

Dan'l
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 08, 2013, 02:52:39 PM
nothing but bolts and mounts today...

(https://fbcdn-sphotos-g-a.akamaihd.net/hphotos-ak-prn1/943797_10151464525674833_276863111_n.jpg)

(https://fbcdn-sphotos-e-a.akamaihd.net/hphotos-ak-frc1/914129_10151464311504833_1942906675_o.jpg)

the rear should come in this week hopefully... then i can slap teh motor in which will be *HUGE*
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 09, 2013, 01:22:22 AM
slow progress tonight. ordered fuel pressure gauge, and 2 fuel level gauges that are the original "precision instruments" gaffrigs.

(https://fbcdn-sphotos-f-a.akamaihd.net/hphotos-ak-frc1/462686_10151465021864833_1877048610_o.jpg)

Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 09, 2013, 02:32:05 AM
last of the parts ordered.  steering, throttle, and shift parts. 

(https://fbcdn-sphotos-a-a.akamaihd.net/hphotos-ak-ash4/216347_10151465069134833_465574954_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 10, 2013, 11:23:22 AM
excited!  today i got the bellhousing, flywheel, and coupler.  this means the motor goes in!

(https://sphotos-b.xx.fbcdn.net/hphotos-ash4/466122_10151467098599833_1462477187_o.jpg)

(https://fbcdn-sphotos-d-a.akamaihd.net/hphotos-ak-prn1/922216_10151467098504833_511572178_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: GT Jets on May 10, 2013, 11:03:51 PM
Don't know if you know it, so just flinging it at you...  ::)

There should be two very odd looking fiber washers and two tightly coiled springs, these get put onto the two tabs on the inner transom plate between the transom plate and the bell housing...Literally NOTHING will line up if this is not done correctly..

Do you still need a pilot tool?

I can send mine with the PS pump, I will be at the shop later in the day tomorrow... If I don't get it back, I will stalk you forever... :sly:

You building that thing quicker than  the factory did when it was new....  :screwy:
Title: Re: 21 Bahner I/O project...
Post by: GT Jets on May 10, 2013, 11:05:00 PM
excited!  today i got the bellhousing, flywheel, and coupler.  this means the motor goes in!

(https://fbcdn-sphotos-d-a.akamaihd.net/hphotos-ak-prn1/922216_10151467098504833_511572178_o.jpg)

Don't take this the wrong way, but.... What the hell is this piece? :-\
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 11, 2013, 01:05:01 AM
Don't know if you know it, so just flinging it at you...  ::)

There should be two very odd looking fiber washers and two tightly coiled springs, these get put onto the two tabs on the inner transom plate between the transom plate and the bell housing...Literally NOTHING will line up if this is not done correctly..

Do you still need a pilot tool?

I can send mine with the PS pump, I will be at the shop later in the day tomorrow... If I don't get it back, I will stalk you forever... :sly:

You building that thing quicker than  the factory did when it was new....  :screwy:

already got em brand new.

(https://fbcdn-sphotos-g-a.akamaihd.net/hphotos-ak-prn1/943797_10151464525674833_276863111_n.jpg)

i could use an alignment tool if u have one.  you still have to get back to me on what u want for the ps pump, etc.

i lost an ebay auction for a trim pump earlier today, i was bummed.  at like 30 seconds left it was only at 40 bucks.  then in the last 3 seconds it skyrocketed up to like 160 bucks.  damnit!
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 11, 2013, 01:06:38 AM
Don't take this the wrong way, but.... What the hell is this piece? :-\

its the coupler that bolts to the flywheel. 

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fwww.boatstoreonline.com%2Fimages%2Fengcoupler_1_.jpg&hash=87d3f6b0b05715cb744780b186d8975a7e429838)
Title: Re: 21 Bahner I/O project...
Post by: GT Jets on May 11, 2013, 06:53:19 AM
its the coupler that bolts to the flywheel. 

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fwww.boatstoreonline.com%2Fimages%2Fengcoupler_1_.jpg&hash=87d3f6b0b05715cb744780b186d8975a7e429838)

I can honesty say I have not seen one like that... Upside down it really looks home made. I will be home around noon and will snap another picture and send you a pm.

Sent from my SGH-T989 using SoCalJetBoats mobile app

Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 11, 2013, 05:03:22 PM
just horsin around

(https://sphotos-a.xx.fbcdn.net/hphotos-ash3/967104_10151468839319833_1197375115_o.jpg)

(https://fbcdn-sphotos-e-a.akamaihd.net/hphotos-ak-frc1/919864_10151468850574833_361725150_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: mobboss on May 11, 2013, 06:04:47 PM
very nice!  so what are you expecting out of this boat???   55 60 mph????
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 11, 2013, 08:05:14 PM
very nice!  so what are you expecting out of this boat???   55 60 mph????

right now im expecting it to float.  if it does anything beyond that ill be even happy.   ^-^
Title: Re: 21 Bahner I/O project...
Post by: SoCalPSD on May 11, 2013, 10:28:38 PM
How you gonna run the exhaust on this?
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 12, 2013, 12:40:10 PM
picked up some more goodies.  with dual batteries i dont think my motorola 35 amp alternator is gonna keep up.  so picked up this 160amp instead.  also grabbed a fuel pump, gonna go mechanical this time to cut down the noise.  and then getting rid of my water pump since the drive has one inside the lower unit. 

(https://fbcdn-sphotos-h-a.akamaihd.net/hphotos-ak-ash3/921559_10151470237314833_1649473302_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 13, 2013, 04:15:49 PM
bunch of junk...

(https://fbcdn-sphotos-h-a.akamaihd.net/hphotos-ak-prn1/976019_10151471974704833_1743664638_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 14, 2013, 01:12:00 AM
mounted up the helm, steering adapter, and wheel.  then installed the cable to the power steering ram.  still waiting on my 3/8" SS clevis pins to come in... i dunno wtf is taking so long.

(https://fbcdn-sphotos-f-a.akamaihd.net/hphotos-ak-ash3/919834_10151472387664833_860753456_o.jpg)

(https://sphotos-b.xx.fbcdn.net/hphotos-frc1/462546_10151472400019833_1048472720_o.jpg)

already had my first bilge spill.  i got happy and went to make vroom vroom noises in the garage and turned the wheel back and forth.  little did i know the power steering rack had fluid in it and it dumped it all over my nice clean white bilge.   :banghead:  but a little simple green, a couple swipes and it cleaned right up.  having that shiney nice new bilge really makes clean ups easy.
Title: Re: 21 Bahner I/O project...
Post by: berkbryan on May 14, 2013, 12:24:15 PM
Looking good you are making quik work of it

Sent from my SGH-T999 using SoCalJetBoats mobile app

Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 14, 2013, 12:34:21 PM
Looking good you are making quik work of it

Sent from my SGH-T999 using SoCalJetBoats mobile app

there is still SOOOOO much to do... im at that part of the project where its all coming to an end and its getting stressful.  little odds and ends are killing my progress.  like trying to bolt up my fuel pump, i didnt realize i needed a fuel rod.   :banghead:  so now my fuel pump is just sitting on there waiting.  little things like that are small, but they're huge setbacks... i cant run fuel lines, etc.
Title: Re: 21 Bahner I/O project...
Post by: Rogers Hopeful on May 14, 2013, 01:32:11 PM
Where are you gonna go with the exhaust?
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 14, 2013, 02:02:30 PM
Where are you gonna go with the exhaust?

honestly im not sure.  there is little to none for room inbetween the exhaust manifold and the power steering ram.  theres no 4" for a pipe thats for sure.  even if i did make elbows, etc to run it down and under the ram, i dont think it would fit.  i could possibly put a little notch in it to clear the ram, but that seems kinda hokey to me. 
Title: Re: 21 Bahner I/O project...
Post by: Rogers Hopeful on May 14, 2013, 03:35:36 PM
honestly im not sure.  there is little to none for room inbetween the exhaust manifold and the power steering ram.  theres no 4" for a pipe thats for sure.  even if i did make elbows, etc to run it down and under the ram, i dont think it would fit.  i could possibly put a little notch in it to clear the ram, but that seems kinda hokey to me.

Yeah I wasnt sure if it was the angle of the picture but it didn't look like there was room for any tubing that didnt have a crazy turn. have you thought about going to logs? Or turning your current set upside down!!
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 14, 2013, 04:03:15 PM
Yeah I wasnt sure if it was the angle of the picture but it didn't look like there was room for any tubing that didnt have a crazy turn. have you thought about going to logs? Or turning your current set upside down!!

i did think about it.  i also thought about chopping out the angle section of my riser and just going straight piped out the back above the water line.  it'll be loud as hell though and there will be an exhaust tip to stub your leg and feet on right at the step.  also it'll make my hatch a little wonky as well since ill need the additional space for the pipe. 

its something ill have to play around with.  i def dont want to switch to logs just to get out on the water because it involves putting a giant hole in my new transom that i might not even want...
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 14, 2013, 10:33:13 PM
picked some doo da's... put in the switches and ill toss the bow light on tomorrow morning.   went to finish up mounting the gauges but it appears with the dash being 3/4" plus the trim rings that the brackets to hold them in, dont reach the studs.  OF COURSE they dont reach.  that would be easy.  hah.  now i gotta cut em down.  grr.

(https://fbcdn-sphotos-g-a.akamaihd.net/hphotos-ak-prn1/614985_10151473608754833_962015911_o.jpg)

went to cut the hole for the shifter/throttle.  ill finish trimming up the hole so its nice and tight.  but its a little too late to be grinding and cutting away on the hull. but with the placement of the seat, the steering wheel and the throttle will be a perfect reach.  im excited. 

(https://fbcdn-sphotos-e-a.akamaihd.net/hphotos-ak-ash3/966994_10151473683679833_1086425504_o.jpg)

(https://fbcdn-sphotos-c-a.akamaihd.net/hphotos-ak-prn1/886209_10151473683834833_2030919118_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 17, 2013, 01:31:26 PM
my brain smasher came in today...

(https://fbcdn-sphotos-b-a.akamaihd.net/hphotos-ak-frc3/954880_10151477294509833_926131608_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 17, 2013, 04:15:09 PM
fuel pump rod.. now i can finally bolt this thing in and run fuel lines.

(https://fbcdn-sphotos-g-a.akamaihd.net/hphotos-ak-prn2/s480x480/969317_10151477463694833_1614310703_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 17, 2013, 10:14:55 PM
fuel pump rod and fuel pump is in (haha i was trying to put it in the wrong hole until i looked it up and saw that u have to remove the little plug and it goes upwards against the camshaft. heh.  then holding it in while putting in the pump was fun.  read some hints and used a little piece of wire to hold it while i quickly smacked the fuel pump in the hole...

finished the shifter hole... now im gonna trim the edges and run a bead of white silicone around it to seal it up.  then ill tap threads into the side of it to hold it in place.

(https://fbcdn-sphotos-h-a.akamaihd.net/hphotos-ak-ash3/922445_10151477776379833_225430597_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 17, 2013, 10:53:12 PM
2 new group 24 marine batteries.  ive actually had great results with these in my last boat so i decided to go with em again in this one. 

(https://fbcdn-sphotos-a-a.akamaihd.net/hphotos-ak-ash3/944282_10151477800584833_141280959_n.jpg)

Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 18, 2013, 02:40:43 PM
workin on side panels... built little cubby holes into em that go 36" back to store a bunch of junk.  some fun curves in there for the side of the boat, the V in the sides, and the way the hull gets narrower as it goes back.  eff me that was a lot of measure twice, cut 15 times. 

(https://fbcdn-sphotos-a-a.akamaihd.net/hphotos-ak-ash3/919324_10151478731789833_1364005000_o.jpg)

(https://fbcdn-sphotos-h-a.akamaihd.net/hphotos-ak-frc3/966549_10151478732884833_1009628442_o.jpg)

decided to carpet them instead of white vinyl...  it'll cut down on all the white inside since I cant convince myself to put a stripe, as id hate a yellow stripe in my upholstery. 
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 18, 2013, 05:06:32 PM
2 gauge wire for the batteries, 8 gauge wire for the alternator, lugs, speakers for the side panels, some more wire loom to make things purty...

(https://fbcdn-sphotos-b-a.akamaihd.net/hphotos-ak-ash3/922650_10151478892704833_1327804060_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 18, 2013, 07:32:54 PM
im gettin sleepy...  :mad:

batteries mounted, cables cut hooked up to perrko 1 & 2, common to starter, alternator, and relay panel. 

(https://fbcdn-sphotos-h-a.akamaihd.net/hphotos-ak-ash4/967155_10151479035694833_466360722_o.jpg)

(https://fbcdn-sphotos-f-a.akamaihd.net/hphotos-ak-prn2/966328_10151479035849833_1758277312_o.jpg)

right now everythings loose, ill zip tie and clean it up all proper once everything is ran. i still need some wiring for the trim pump, rear light, etc. 

im going to go over the power steering ram with my exhaust.  ill just have the little "droop" chopped out of it and then get the straight part welded back together straight.  SHOULD clear the power steering ram...
Title: Re: 21 Bahner I/O project...
Post by: sevans01 on May 18, 2013, 09:09:12 PM
Coming along nicely!
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 19, 2013, 01:12:34 AM
one side down, one to go...

(https://fbcdn-sphotos-a-a.akamaihd.net/hphotos-ak-frc3/977732_10151479281404833_301238808_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: Rogers Hopeful on May 19, 2013, 01:21:26 AM
good choice on carpeting the sides.  The white vinyl with nothing to break it up would have looked off.  Looks great.  You going to be done in time to make Fathers day big river trip?
Title: Re: 21 Bahner I/O project...
Post by: GT Jets on May 19, 2013, 06:31:56 PM
Found the pump and the cooler, the hoses are not there. You will need the high pressure house and some 3/8" hydraulic hose.

The bracket bolts to a 454 head (L) and it has provisions for the alternator (Motorola, Delco Remy, Prestolite).

GT

Sent from my SGH-T989 using SoCalJetBoats mobile app

Title: Re: 21 Bahner I/O project...
Post by: muffbro on May 19, 2013, 07:05:58 PM
Looking goooood
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 19, 2013, 08:45:24 PM
Found the pump and the cooler, the hoses are not there. You will need the high pressure house and some 3/8" hydraulic hose.

The bracket bolts to a 454 head (L) and it has provisions for the alternator (Motorola, Delco Remy, Prestolite).

GT

Sent from my SGH-T989 using SoCalJetBoats mobile app

Pm me the damage and I will PayPal it to you asap.
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 22, 2013, 04:06:20 PM
fvckin bullshit... bought trim pump from ebay and i got this:

(https://fbcdn-sphotos-h-a.akamaihd.net/hphotos-ak-frc3/981795_10151484824694833_1925743389_o.jpg)

"some rust" my ass.  the whole fvcking bracket is like gone.  the more i look at it the more that falls apart on it.  grrr.
Title: Re: 21 Bahner I/O project...
Post by: muffbro on May 22, 2013, 07:05:46 PM
Bogus.......   


Sent from da phone
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on May 24, 2013, 08:47:12 AM
where did you source all of your electrical wiring and supplies from?
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on June 01, 2013, 07:57:42 PM
where did you source all of your electrical wiring and supplies from?

the switches and such were from west marine.  i wanted to make sure they werent cheap automotive switches that rust, etc. 

the small wire i got from ebay, 50ft of each color, 10x colors.  I think it was like $37.  The rest of the misc connectors and battery cable and such I got from a local electronics store. 
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on June 01, 2013, 08:03:16 PM
just some misc stuff done.  flywheel, coupler, etc installed and the motor was aligned to the transom assembly.  glad i bought the tool...

(https://fbcdn-sphotos-e-a.akamaihd.net/hphotos-ak-ash3/945828_10151500252764833_595940476_n.jpg)

gotta order some misc hardware for the shift plate

(https://sphotos-a.xx.fbcdn.net/hphotos-frc1/474796_10151500178164833_548409638_o.jpg)

dash wiring is done, STILL waiting for my fuel level gauges.  WTF?!?!

(https://sphotos-a.xx.fbcdn.net/hphotos-ash3/967263_10151496117124833_590847042_o.jpg)

(https://fbcdn-sphotos-g-a.akamaihd.net/hphotos-ak-ash3/967030_10151496116944833_768167017_o.jpg)

once i get the gauges ill tighten up teh zip ties and it'll be nice and tidy.

Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on June 01, 2013, 08:04:46 PM
amp 1 of 2... 4 channel.  ill pickup a mono amp for the subwoofer that'll go under the deck.

(https://fbcdn-sphotos-g-a.akamaihd.net/hphotos-ak-prn2/967186_10151480909144833_1989821950_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: 19ftspectra on June 02, 2013, 10:25:16 PM
that bites  on the trim pump ..  everything else  looks great   you are soon to be floatin  ..   nice job  sir.
Title: Re: 21 Bahner I/O project...
Post by: GT Jets on June 02, 2013, 10:28:01 PM


gotta order some misc hardware for the shift plate



I have the 33c cable to Merc adapters you may need.... ;)

Still want that pump? don't know where to send it...  :-\
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on June 02, 2013, 10:30:54 PM
so i have a dispute open with ebay... but who knows how long that will take.  So I'm going to try and get this pump in working condition while it plays out...

took the reservoir off and WTF IS THIS STUFF??!

(https://fbcdn-sphotos-d-a.akamaihd.net/hphotos-ak-prn2/976813_10151502321469833_58364898_o.jpg)

it smells like milky oil and acetone...

(https://sphotos-b.xx.fbcdn.net/hphotos-prn2/964483_10151502321854833_1513995466_o.jpg)

look at this shit... "good working order, little surface rust" my ass...

(https://sphotos-b.xx.fbcdn.net/hphotos-prn2/463812_10151502322599833_490282709_o.jpg)

got the pump all clean, gonna make a little bracket to mount the pump to the transom since id rather not use the stock bracket and mount it to the floor... this will give me more room getting it out of the way. 
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on June 02, 2013, 10:32:17 PM
I have the 33c cable to Merc adapters you may need.... ;)

Still want that pump? don't know where to send it...  :-\

adapters are on their way already.

did u send me a pm with paypal info?  i got money burning a hole in my pocket for that pump.   ^-^
Title: Re: 21 Bahner I/O project...
Post by: GT Jets on June 02, 2013, 10:36:05 PM
so i have a dispute open with ebay... but who knows how long that will take.  So I'm going to try and get this pump in working condition while it plays out...

took the reservoir off and WTF IS THIS STUFF??!



it smells like milky oil and acetone...


look at this shit... "good working order, little surface rust" my ass...


got the pump all clean, gonna make a little bracket to mount the pump to the transom since id rather not use the stock bracket and mount it to the floor... this will give me more room getting it out of the way.

Holy cow, looks like that bitch sunk.

The motors are replaceable, theoretically it should be ok, flush the pump with some diesel fuel, stinks, but works good, then use Marvel Mystery oil instead of DexronII. Really should be OK..

I did send the PayPal crap, but will send it again.   :thumbup:

GT
Title: Re: 21 Bahner I/O project...
Post by: SoCalPSD on June 03, 2013, 06:45:56 PM
Do you need a Bimini? I have one that might work for ya
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on June 03, 2013, 09:54:45 PM
ditched the floor mount, putting it on the transom instead. 

(https://sphotos-a.xx.fbcdn.net/hphotos-frc3/977475_10151504343074833_245806787_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on June 04, 2013, 10:09:05 PM
(https://fbcdn-sphotos-b-a.akamaihd.net/hphotos-ak-prn2/977086_10151505989304833_1596491250_o.jpg)

one more thing knocked off the long list... just need to look at some diagrams to wire up the relays with the trim limiter to the switches on my throttles... not quite sure how all that works. 
Title: Re: 21 Bahner I/O project...
Post by: $HAG NA$TY on June 04, 2013, 10:31:16 PM
This boat is turning out awsome! Wish I had the time to make a build thread I barley have time to work on my boat :o but I'll make a thread when I'm done. Wont be as detailed as yours though :))

Sent from my LG-VS700 using SoCalJetBoats mobile app

Title: Re: 21 Bahner I/O project...
Post by: GT Jets on June 04, 2013, 10:51:40 PM
(https://fbcdn-sphotos-b-a.akamaihd.net/hphotos-ak-prn2/977086_10151505989304833_1596491250_o.jpg)

one more thing knocked off the long list... just need to look at some diagrams to wire up the relays with the trim limiter to the switches on my throttles... not quite sure how all that works.


Blue sky (up), green grass (down), dash switch "blue" to trim limit switch from limit switch to up relay(blue), "trailer" straight to blue relay... Done. Be sure to power the pump up by putting the heavy gauge wires to the block ground and the starter lug, I hate it when people put them straight to the battery...

there should be a fuse holder on the pump that powers up the dash switch...

I can do these in my sleep... :o

Looks great, PS pump will be headed your direction in the AM..Thank BTW.  :thumbup:

GT
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on June 04, 2013, 11:04:52 PM
so just the up/blue relay goes thru the limiter?  i dont have a "trailer" button.  so down/green goes direct to the relay?

as far as the supply, ground will go to block ground and the 12v will come from the common lug on the perko, starter is too far away, plus the starter comes from the perko anyways. ill use like a 4/6 gauge, its a short run.
Title: Re: 21 Bahner I/O project...
Post by: GT Jets on June 04, 2013, 11:33:07 PM
so just the up/blue relay goes thru the limiter?  i dont have a "trailer" button.  so down/green goes direct to the relay?

as far as the supply, ground will go to block ground and the 12v will come from the common lug on the perko, starter is too far away, plus the starter comes from the perko anyways. ill use like a 4/6 gauge, its a short run.


Well, if you don't have a "trailer" switch, how were you planning on utilizing the limiter?


The Perko is fine. The reason (and I should have stated this earlier but I had resin all over me) is the extra terminals going to the battery post causes excessive voltage drop during starting.

Green goes directly to the coil of the relay, yes.

What do you have for a trim switch?
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on June 04, 2013, 11:37:23 PM

Well, if you don't have a "trailer" switch, how were you planning on utilizing the limiter?


The Perko is fine. The reason (and I should have stated this earlier but I had resin all over me) is the extra terminals going to the battery post causes excessive voltage drop during starting.

Green goes directly to the coil of the relay, yes.

What do you have for a trim switch?

rexmar billet trim switch that came on the throttles i bought.

its basically a spdt switch.
Title: Re: 21 Bahner I/O project...
Post by: GT Jets on June 04, 2013, 11:43:31 PM
rexmar billet trim switch that came on the throttles i bought.

its basically a spdt switch.

Well, the "easy" fix is to add another SPST, or even a SPDT switch somewhere near the ignition switch. Rex makes a trim switch with the second switch... It's ugly though.

You could just bypass the limiter, if you have a gauge you will just need to educate yourself.  :sly:
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on June 04, 2013, 11:50:25 PM
Well, the "easy" fix is to add another SPST, or even a SPDT switch somewhere near the ignition switch. Rex makes a trim switch with the second switch... It's ugly though.

You could just bypass the limiter, if you have a gauge you will just need to educate yourself.  :sly:

so up goes thru the limiter, im guessing limiting how much u can trim while driving so u dont lift the drive out of the water while under way or something stupid like that... then the trailer switch bypasses it to get the drive out of the way on the trailer. 

sound like if you're not a moron u dont even need the limiter and its just more trouble than its worth... just dont hold down the up button while doing 100mph. 

what about trim sender?  ground one side and the other goes to the gauge?
Title: Re: 21 Bahner I/O project...
Post by: GT Jets on June 04, 2013, 11:56:53 PM
so up goes thru the limiter, im guessing limiting how much u can trim while driving so u dont lift the drive out of the water while under way or something stupid like that... then the trailer switch bypasses it to get the drive out of the way on the trailer. 

sound like if you're not a moron u dont even need the limiter and its just more trouble than its worth... just dont hold down the up button while doing 100mph. 

what about trim sender?  ground one side and the other goes to the gauge?

Yep, the trim sender is as straight forward as a fuel gauge, works the same way, the senders aren't very tough though. Just a carbon wiper.

And you are correct, you really don't "need" the limiter, just makes it so you don't raise it too much and makes the boat a little more morn proof... :o
Title: Re: 21 Bahner I/O project...
Post by: RockyCapone on June 05, 2013, 12:36:17 AM
Now that relay panel I like! Very clean.

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Title: Re: 21 Bahner I/O project...
Post by: mash on it on June 05, 2013, 08:23:55 AM
Yep, the trim sender is as straight forward as a fuel gauge, works the same way, the senders aren't very tough though. Just a carbon wiper.

And you are correct, you really don't "need" the limiter, just makes it so you don't raise it too much and makes the boat a little more morn proof... :o

Isn't there a limiter for disabling the starter in the 'trailer up' position? Its hard on u-joints in the trailer position. Its been a long time since I messed with a Merc.

Boat is looking good.

Dan'l
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on June 05, 2013, 02:49:15 PM
I'm exhausted...

(https://fbcdn-sphotos-h-a.akamaihd.net/hphotos-ak-prn2/981765_10151507154909833_227214030_o.jpg)



ho ho ho...
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on June 06, 2013, 03:08:09 PM
amazing how much these things go for on ebay... yet its a giant hole in the bottom of your boat.  i got a legit mercruiser one just to be sure.

(https://sphotos-a.xx.fbcdn.net/hphotos-ash4/379692_10151508766454833_1184507937_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on June 19, 2013, 09:54:12 PM
time to get back on this horse.  stereo is done and in. 

(https://fbcdn-sphotos-a-a.akamaihd.net/hphotos-ak-ash3/1025602_10151531718624833_1179597316_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: $HAG NA$TY on June 19, 2013, 10:03:22 PM
That's sick man!

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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on June 22, 2013, 03:21:03 PM
made the clevis pins for the steering ram.

(https://sphotos-b.xx.fbcdn.net/hphotos-prn1/1010649_10151536535384833_822671829_n.jpg)

(https://fbcdn-sphotos-d-a.akamaihd.net/hphotos-ak-ash4/999328_10151536541499833_1243843716_n.jpg)

and by far the SUCKIEST thing ive had to do so far... install the exhaust hole block off plate with the motor in.  had to grind down 2 wrenches. you can see the little bolt WAAAAAY down there...

(https://fbcdn-sphotos-h-a.akamaihd.net/hphotos-ak-ash4/1003893_10151536315154833_756904570_n.jpg)

(https://sphotos-a.xx.fbcdn.net/hphotos-ash4/999522_10151536314994833_783614004_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on June 23, 2013, 07:20:47 PM
hrmm this would make the wife happy, it'd be quiet.

(https://fbcdn-sphotos-e-a.akamaihd.net/hphotos-ak-ash4/1052870_10151538775574833_906887724_o.jpg)

NAAAH... 

gonna take it to my buddy sometime to have em welded up (for now im gonna clamp em to get me out on the water this season.)  but im going to extend the inside section all the way down till like 2" from the tip.  it'll "look" like wet exhaust but in reality it'll be like headers with a splash of water... and LOUD! 

(https://sphotos-b.xx.fbcdn.net/hphotos-ash4/1053053_10151538809854833_230234692_o.jpg)

(https://fbcdn-sphotos-c-a.akamaihd.net/hphotos-ak-ash3/1053045_10151538809659833_1673903386_o.jpg)

Title: Re: 21 Bahner I/O project...
Post by: Bigblockchevy on June 23, 2013, 08:55:39 PM
Nice job looks good
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on June 29, 2013, 11:50:07 AM
my busted beast as it sits now.

(https://sphotos-a.xx.fbcdn.net/hphotos-prn1/1015702_10151548586924833_1052889011_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: JordanDangerfield on June 29, 2013, 03:04:07 PM
Badass!
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on July 10, 2013, 07:59:15 AM
Hi Kayotk

I was re-reading your build again (since its practically the same boat as mine!) and i had a question for you. When i pulled my interior out i noticed i had two holes in the side of the top cap and looking at your pictures you have the same ones. Do you know what they were for? I circled them in red for you.
(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fimg.photobucket.com%2Falbums%2Fv643%2Fsteves86ta%2F882906_10151400439694833_1105778897_o_zps0ad57153.jpg&hash=ec947d41f5f01882c54a325817985f1a233b2447) (http://smg.photobucket.com/user/steves86ta/media/882906_10151400439694833_1105778897_o_zps0ad57153.jpg.html)

Thanks!
Title: Re: 21 Bahner I/O project...
Post by: stierney11 on July 10, 2013, 08:50:10 AM
Hi Kayotk

I was re-reading your build again (since its practically the same boat as mine!) and i had a question for you. When i pulled my interior out i noticed i had two holes in the side of the top cap and looking at your pictures you have the same ones. Do you know what they were for? I circled them in red for you.
(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fimg.photobucket.com%2Falbums%2Fv643%2Fsteves86ta%2F882906_10151400439694833_1105778897_o_zps0ad57153.jpg&hash=ec947d41f5f01882c54a325817985f1a233b2447) (http://smg.photobucket.com/user/steves86ta/media/882906_10151400439694833_1105778897_o_zps0ad57153.jpg.html)

Thanks!


I have a 82 bahner and I have the same holes . But the seats I have, have a bolt that goes through to hold the seats in 


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Title: Re: 21 Bahner I/O project...
Post by: stierney11 on July 10, 2013, 08:54:29 AM

I have a 82 bahner and I have the same holes . But the seats I have, have a bolt that goes through to hold the seats in 


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82 bahner


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Title: Re: 21 Bahner I/O project...
Post by: riptide84 on July 10, 2013, 09:11:30 AM
I have an 84 Bahner and I also have those holes from the bolts on the original seats.
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on July 10, 2013, 09:28:29 AM
thanks guys, i might have to make use of those when i re-do the interior then
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on July 14, 2013, 04:45:14 PM
power steering pump is here.  bracket is on the way. 

(https://fbcdn-sphotos-b-a.akamaihd.net/hphotos-ak-ash3/1075432_10151574885859833_887181653_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: TJS Nordic on July 15, 2013, 10:39:23 AM
Nice build. Do I see this correctly. You are running s big block with an Alpha. Also was that boat set up originally with a sbc. Also wont the weight of a big block going to be an issue


 
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on July 15, 2013, 11:50:55 AM
Nice build. Do I see this correctly. You are running s big block with an Alpha. Also was that boat set up originally with a sbc. Also wont the weight of a big block going to be an issue

yeh i know im going to have to baby the alpha with the big block.  hammering the throttle would probably blow the upper into pieces.  towing a tube is probably out of the question.  but the cost of a bravo drive was out of the question for this build.  a bravo drive alone would be 3-5k.  im not the first one to toss a big block into a 21 bahner, it should be fine.
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on July 15, 2013, 01:06:16 PM
yeh i know im going to have to baby the alpha with the big block.  hammering the throttle would probably blow the upper into pieces.  towing a tube is probably out of the question.  but the cost of a bravo drive was out of the question for this build.  a bravo drive alone would be 3-5k.  im not the first one to toss a big block into a 21 bahner, it should be fine.

From the research i have done, you should be okay. Im running close to 450 horse through mine and no issues yet. I baby it out of the hole but once on plane i hammer it. I do keep the fluid fresh and change it often.

the big thing i have read has a lot to do with weight, yes the alpha is rated at 300 horse but behind what a 5-7K pound boat? 4K? etc? And from what ive read the bahners are weighing in right around 2500-3000 so it is light so less stress.

I can say i have ran mine at WOT for about 15 miles and no issues, no noises etc. Granted i dont have the torque you do but its no wimp. I think if you are smart and dont hammer out of the hole you will be fine. And i tow a 4 person tube quite frequently (heavy sob loaded up)
Title: Re: 21 Bahner I/O project...
Post by: GT Jets on July 15, 2013, 06:53:02 PM
I had three customers with Alpha drives and I have installed GMPP ZZ4 350's, never a failure, drive shower is a must have....

GT
Title: Re: 21 Bahner I/O project...
Post by: TJS Nordic on July 16, 2013, 08:23:57 AM
No disrespect at all. I was just wondering because I have a Baja/mercruiser project that I am getting back on. It is a 21 Ft. Baja, deep V. All the rotted stuff too including the stringers(just finished cutting them out, wow do I itch bad). I need an engine as it had a siezed v-6 in it with an Alpha one outdrive. I have found some good deals on 7.4 Mercruisers ready to go, less outdrive actually just about the same price as a 5.7 Mercruiser. I might just stick with the 5.7 though. It had tons and tons of wet foam under the floor that rotted everything. I am not going back with foam. I at least took 1000 lbs of wet wood, foam and flooring out of this thing.
T.J.
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on July 29, 2013, 04:07:11 PM
im literally dead in the water waiting for a 7.4 merc power steering bracket to come in... grr.


but i found one of my gas gauges on ebay...

(https://fbcdn-sphotos-f-a.akamaihd.net/hphotos-ak-frc3/1000522_10151602746424833_2033676358_n.jpg)

need 1 more for the other side...
Title: Re: 21 Bahner I/O project...
Post by: GT Jets on July 29, 2013, 04:34:00 PM
Why not run 1 gauge and a switch?

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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on July 29, 2013, 05:51:34 PM
Why not run 1 gauge and a switch?

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some jackwagon at bahner got happy with the 2" hole saw one day i guess... i gotta have something to fill the holes with.

(https://fbcdn-sphotos-f-a.akamaihd.net/hphotos-ak-ash3/919834_10151472387664833_860753456_o.jpg)

as it is i have tach, speedo, oil press, water temp, fuel press, volt, trim... and then a gas level for each tank.  the hour meter is built into the tach on the gaffrigs so i had an extra hole.   i wasnt about to install a gaffrig clock.  haha.
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on July 29, 2013, 07:01:07 PM
EDIT lol i re-read the thread, and it looks like the floor is just "glassed" in? Is it that way from the factory? How did you remove it just a BFH? And i figure that you just coat the plywood in resin a few times then glass it into the boat?

Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on August 05, 2013, 02:40:28 PM
EDIT lol i re-read the thread, and it looks like the floor is just "glassed" in? Is it that way from the factory? How did you remove it just a BFH? And i figure that you just coat the plywood in resin a few times then glass it into the boat?

the original floor has a single layer of cloth over it with like 4" extended onto the hull.  i used a little vibrating saw to make quick work of the cloth that holds it in and then it just pulls right out. a quick hit with the sander removed the cloth that was stuck to the hull. 

when i put new in, theres 3 layers of mat holding it in on the top.. each one extending a couple inches longer than the first, and then its epoxied to the hull and the tops of the stringers on the bottom. i used a mixture of resin and west marine 404 filler which is used for bonds where strength is needed, not just a filler.  both sides of the plywood are covered in resin for waterproofing.  some people will do a full cover of mat/cloth on the top... but with 3/4 plywood i didnt need the added strength or the extra weight.  its much stronger than the original floor that was in there previously. 
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on August 05, 2013, 02:41:25 PM
and finally my bracket is here.  ill shoot the cleaning lady if she comes near this thing...

(https://fbcdn-sphotos-d-a.akamaihd.net/hphotos-ak-ash3/945943_10151616805254833_649333320_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: muffbro on August 05, 2013, 06:53:02 PM
and finally my bracket is here.  ill shoot the cleaning lady if she comes near this thing...

(https://fbcdn-sphotos-d-a.akamaihd.net/hphotos-ak-ash3/945943_10151616805254833_649333320_n.jpg)

LOL


Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on August 05, 2013, 09:48:01 PM
changed the bulbs in my gauges to LED's.  now they're all pretty.

(https://fbcdn-sphotos-f-a.akamaihd.net/hphotos-ak-prn2/1097238_10151617500634833_909232059_o.jpg)

(https://sphotos-b-lax.xx.fbcdn.net/hphotos-ash4/999848_10151617500704833_1059748368_n.jpg)

then i mounted up my bracket with my pump... go figure it doesnt fit!  my exhaust is in the way.  even my alternator hits at the bottom.  FFFFVVVVVVCCCCK!#%!(%&!#

(https://sphotos-b-lax.xx.fbcdn.net/hphotos-prn2/971415_10151617515294833_1924217909_n.jpg)

(https://fbcdn-sphotos-c-a.akamaihd.net/hphotos-ak-ash4/999865_10151617515359833_96836304_n.jpg)

now i gotta come up with some 1/2" spacer to move the pump and alternator away from the exhaust... then come up with the same 1/2" spacer somehow to move the crank pulley forward as well...


Title: Re: 21 Bahner I/O project...
Post by: steves86ta on August 06, 2013, 05:27:33 PM
changed the bulbs in my gauges to LED's.  now they're all pretty.

(https://fbcdn-sphotos-f-a.akamaihd.net/hphotos-ak-prn2/1097238_10151617500634833_909232059_o.jpg)

(https://sphotos-b-lax.xx.fbcdn.net/hphotos-ash4/999848_10151617500704833_1059748368_n.jpg)

then i mounted up my bracket with my pump... go figure it doesnt fit!  my exhaust is in the way.  even my alternator hits at the bottom.  FFFFVVVVVVCCCCK!#%!(%&!#

(https://sphotos-b-lax.xx.fbcdn.net/hphotos-prn2/971415_10151617515294833_1924217909_n.jpg)

(https://fbcdn-sphotos-c-a.akamaihd.net/hphotos-ak-ash4/999865_10151617515359833_96836304_n.jpg)

now i gotta come up with some 1/2" spacer to move the pump and alternator away from the exhaust... then come up with the same 1/2" spacer somehow to move the crank pulley forward as well...

I'll get the link later. But you can get a "low passenger side" mount and wont have to worry about it

Sent from my DROID RAZR HD using SoCalJetBoats mobile app

Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on August 06, 2013, 11:09:58 PM
finished homemade brackets. 

(https://fbcdn-sphotos-b-a.akamaihd.net/hphotos-ak-prn1/993346_10151619316384833_920070027_n.jpg)

gauges are in...

(https://fbcdn-sphotos-c-a.akamaihd.net/hphotos-ak-prn2/1077647_10151619316554833_486145057_o.jpg)

my fuel level gauge is a newer gaffrig and my LED's dont seem to fit so i just need to trim them down a little bit.  then ill toss em in.  all the wires will be loomed up and then ill snug up the zip ties once everythings done.
Title: Re: 21 Bahner I/O project...
Post by: 74hondo on August 07, 2013, 09:48:01 AM
Where did you get the leds from?
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on August 09, 2013, 04:43:45 PM
Where did you get the leds from?

ebay.
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on August 09, 2013, 04:45:09 PM
(https://fbcdn-sphotos-b-a.akamaihd.net/hphotos-ak-frc1/1148750_10151623047789833_291578213_n.jpg)


and more parts came in today.  time to finish the water plumbing and fire it up.  bummer i have a stupid wedding to go to this weekend.  GRR.

(https://fbcdn-sphotos-d-a.akamaihd.net/hphotos-ak-prn2/1085031_10151624402779833_1277789488_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: J-bonz on August 09, 2013, 09:30:08 PM
The boat is coming out great in just a short amount of time!  Just curious if you epoxied up the seat bases to eliminate the chance of rot?
jr
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on August 19, 2013, 12:05:34 AM
just finishing up after a long week...

(https://fbcdn-sphotos-h-a.akamaihd.net/hphotos-ak-ash3/1119813_10151642891299833_1533929597_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on August 19, 2013, 02:02:05 AM
Are you sure that cooling is going to work? I've never seen an io without a water pump. The drive doesn't seem to make that much pressure.
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on August 19, 2013, 04:32:35 AM
Are you sure that cooling is going to work? I've never seen an io without a water pump. The drive doesn't seem to make that much pressure.

the alpha has a water pump/impeller inside of it, the bravo does not and requires an external pump. 
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on August 19, 2013, 05:07:31 AM
the alpha has a water pump/impeller inside of it, the bravo does not and requires an external pump.

Yeah I know, mine does too. But I still think you need to run a normal "automotive" style pump to recirculate it. I think mercruiser calls it a recirculation pump. Mine is an alpha, and it had one stock and I'm still running one along with a thermostat too. But idk for sure if its a required thing.

I've been researching swapping my manifolds for the newer style and going with thru hull and cooling is the big thing I have come across. In regards to water lines and etc.

In other words idk if the impeller in the drive is enough to keep the engine cool. But it might be. Just thought I'd give you a heads up.
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on August 19, 2013, 10:58:07 AM
Yeah I know, mine does too. But I still think you need to run a normal "automotive" style pump to recirculate it. I think mercruiser calls it a recirculation pump. Mine is an alpha, and it had one stock and I'm still running one along with a thermostat too. But idk for sure if its a required thing.

I've been researching swapping my manifolds for the newer style and going with thru hull and cooling is the big thing I have come across. In regards to water lines and etc.

In other words idk if the impeller in the drive is enough to keep the engine cool. But it might be. Just thought I'd give you a heads up.

from what ive read a few people have removed the "hp robbing front water pump" (it probably uses like 2hp at best to turn... its just funny to hear their reasoning) with no problems.  we'll see.  if i need to run an external water pump ill slap an electric on it and be done with it so i dont have to deal with another belt/alignment.
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on August 19, 2013, 11:01:40 AM
from what ive read a few people have removed the "hp robbing front water pump" (it probably uses like 2hp at best to turn... its just funny to hear their reasoning) with no problems.  we'll see.  if i need to run an external water pump ill slap an electric on it and be done with it so i dont have to deal with another belt/alignment.

Yeah! let me know how yours does and if it heats up. if it doesnt i may switch as well. With both pumps my engine hasnt seen over 150 yet
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on August 19, 2013, 11:42:17 PM
some shiney chingas for my trailer. 

(https://fbcdn-sphotos-d-a.akamaihd.net/hphotos-ak-ash3/1102467_10151644838609833_770941823_o.jpg)




fyi my old set are up for sale.  come pick em up, $40 and they're yours.  tires have tread but unknown how old they are, they came with the trailer.
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on August 20, 2013, 06:21:00 AM
some shiney chingas for my trailer. 

(https://fbcdn-sphotos-d-a.akamaihd.net/hphotos-ak-ash3/1102467_10151644838609833_770941823_o.jpg)




fyi my old set are up for sale.  come pick em up, $40 and they're yours.  tires have tread but unknown how old they are, they came with the trailer.

Is that 4 tires/wheels? Do you know the size? I will provably come grab then if they are the right size
Title: Re: 21 Bahner I/O project...
Post by: SoCalPSD on August 20, 2013, 08:04:41 AM
Hey Kaotyk did you know when I try to spell your name on my iPhone it tries to correct it with Latoya? Lol so Latoya did you ever get your trailer situation figured out? Hit me up ill pm you my number.


Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on August 21, 2013, 09:34:04 PM
chingas on.   dropped the trailer a good inch too.  195/70 instead of 205/75's. 

(https://fbcdn-sphotos-a-a.akamaihd.net/hphotos-ak-ash3/1233101_10151648215759833_1431324215_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on August 22, 2013, 10:09:06 PM
well my spacers showed up that i ordered online... so that i could move my power steering bracket out 3/8" to clear my exhaust.  ill slap the same spacers onto my crank pulley and right now the alternator and crank pulley will be in alignment.  but the power steering pulley sits forward and right now it has a car pulley for a "long water pump" setup.  i need to find a crank pulley that puts the belt into a stock location... grr. anyone know where i can order a pulley from?

(https://fbcdn-sphotos-b-a.akamaihd.net/hphotos-ak-prn2/1149329_10151650088224833_956348727_o.jpg)

(https://fbcdn-sphotos-d-a.akamaihd.net/hphotos-ak-prn1/1116171_10151650088304833_2051416250_o.jpg)

(https://fbcdn-sphotos-f-a.akamaihd.net/hphotos-ak-prn2/1119983_10151650088374833_1089178161_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on August 23, 2013, 09:35:28 PM
20' of -8 hose for fuel lines.  heeeeere we go! 

(https://fbcdn-sphotos-e-a.akamaihd.net/hphotos-ak-frc1/1150564_10151651713119833_1982338513_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on August 24, 2013, 07:03:54 PM
started thinking of my project as a whole and i realized, i cant risk losing the whole thing because i decided to run on some may-pop tires... so i got a new set.

(https://fbcdn-sphotos-f-a.akamaihd.net/hphotos-ak-prn2/1175686_10151653324574833_1754889270_n.jpg)

no worries now.
Title: Re: 21 Bahner I/O project...
Post by: muffbro on August 24, 2013, 07:13:33 PM
no doubt.......


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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on August 26, 2013, 06:54:36 PM
aaand seats are gone...

(https://fbcdn-sphotos-c-a.akamaihd.net/hphotos-ak-prn2/1149407_10151656669594833_1237153993_o.jpg)

gave him these as a guideline of what i was looking for.  they'll be all white though.

(https://fbcdn-sphotos-h-a.akamaihd.net/hphotos-ak-prn2/1236309_10151657456179833_644429803_n.jpg)

(https://fbcdn-sphotos-b-a.akamaihd.net/hphotos-ak-ash3/562295_10151657456139833_589785279_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: challenger on August 26, 2013, 09:35:28 PM
Looking good bud


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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on August 27, 2013, 08:54:06 PM
(https://fbcdn-sphotos-d-a.akamaihd.net/hphotos-ak-prn2/1292937_10151659655874833_984542033_o.jpg)

mounted up my berkeley drive and worked out my place diverter rams and pump.  not sure how ill be able to put the swimstep brackets on and still fit it into the garage... we will see...
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on September 03, 2013, 11:47:42 AM
had a 2 rib pulley made... then ill use the same spacers i used on the bracket and things SHOULD line up... hopefully...

(https://fbcdn-sphotos-e-a.akamaihd.net/hphotos-ak-prn2/1277696_10151671508134833_2006707097_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on September 03, 2013, 08:25:34 PM
just some small details...

(https://fbcdn-sphotos-d-a.akamaihd.net/hphotos-ak-prn2/1276495_10151672362054833_2028801749_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: carrera202 on September 03, 2013, 08:53:23 PM
Can't wait to see the final product man it looks bitchen. When u get the interior back?


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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on September 03, 2013, 09:04:40 PM
Can't wait to see the final product man it looks bitchen. When u get the interior back?


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he said he would start after labor day as he had a bunch of stuff to get done beforehand... im guessing car shows and junk people wanted their seats all new.  the interior will REALLY make a HUGE difference.  im excited to see how its gonna come out. 
Title: Re: 21 Bahner I/O project...
Post by: carrera202 on September 03, 2013, 09:15:29 PM

he said he would start after labor day as he had a bunch of stuff to get done beforehand... im guessing car shows and junk people wanted their seats all new.  the interior will REALLY make a HUGE difference.  im excited to see how its gonna come out.
same here who did you go to if ya don't mind me askin I'm gonna be lookin to get mine done pretty soon. And ya the interior will def make a huge difference and prob make you feel a whole hell of a lot closer and even more excited


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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on September 03, 2013, 11:42:21 PM
same here who did you go to if ya don't mind me askin I'm gonna be lookin to get mine done pretty soon. And ya the interior will def make a huge difference and prob make you feel a whole hell of a lot closer and even more excited


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http://www.yelp.com/biz/fibertech-huntington-beach (http://www.yelp.com/biz/fibertech-huntington-beach)

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fwww.fibertechdesigns.com%2Fimages%2F000_0002_00_2hasschevy1000.jpg&hash=f835c43a097775e94ef81b2e25920d3723693333)

I found them at the long beach boat races not too long ago.  they had a booth and the guy was straight forward and nice.  prices were pretty much spot on with what I was getting elsewhere, even the guy that did my last boat.  biggest reason i chose them was that i did NOT want that "cookie cutter modern design" that everyone is doing right now.  Sure those shops can crank out an interior in like 3 days but every boat they do looks the same as they use the same templates for everything.  you just pick what color "2 stripes" or else its a full custom job and I got quoted a fair price, but it was steep. 

what i DIDNT want...

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fs3-media3.ak.yelpcdn.com%2Fbphoto%2FtK5hNfLuDT1IXs6uC5Uvcw%2Fl.jpg&hash=6118ab3f3e7c2bf32b8001d4fa13046e9efee84e)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on September 04, 2013, 10:48:17 AM
new solenoids for my trim pump... might as well.

(https://fbcdn-sphotos-f-a.akamaihd.net/hphotos-ak-ash4/1273948_10151673511229833_799872866_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on September 07, 2013, 11:56:17 AM
time for a new trailer tongue thats longer and detatchable...

(https://fbcdn-sphotos-c-a.akamaihd.net/hphotos-ak-frc3/970923_10151678827744833_387179134_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: jamiemwedmore1234 on September 07, 2013, 01:53:05 PM

time for a new trailer tongue thats longer and detatchable...

(https://fbcdn-sphotos-c-a.akamaihd.net/hphotos-ak-frc3/970923_10151678827744833_387179134_n.jpg)


Do you have pics of detachable tongue Your replacing. Indeed ideals to make mine foldable with a surge brake still attached 


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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on September 07, 2013, 06:55:17 PM
start of my swing tongue...

(https://fbcdn-sphotos-b-a.akamaihd.net/hphotos-ak-ash3/1176236_10151679371424833_1556937739_n.jpg)

(https://fbcdn-sphotos-f-a.akamaihd.net/hphotos-ak-ash4/1006059_10151679371134833_1598803054_n.jpg)

(https://fbcdn-sphotos-d-a.akamaihd.net/hphotos-ak-ash3/1184916_10151679371289833_1449611742_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: jamiemwedmore1234 on September 07, 2013, 07:16:28 PM
Is that a kit you can buy


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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on September 07, 2013, 07:33:07 PM
Is that a kit you can buy


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yes fulton makes swing tongue kits... but my competitive trailer has a 3.5" tongue width and they dont make a 3.5x4" kit... 3.5 is an odd size trailer tongue...  i couldnt even find anyone that was willing to order a 3.5"x4"x1/8" thick rectangular steel...  i dont even think the tongue is a solid piece if you look at the pic where i cut it off it looks like they just bend the C channel together and weld it down the middle on the top and bottom.

so i chopped it out, ill use this 3x4" steel and slide it up inside the trailer, weld it all the way around, inside and outside, etc. and it'll be good as new.  ill use whats left over for a bow roller/stop thing and a winch on the front as well. 
Title: Re: 21 Bahner I/O project...
Post by: jamiemwedmore1234 on September 07, 2013, 07:54:25 PM
Looks sweet. My problem is that I have a surge brake hidden inside my frame I also have a competitive trailer so replacing my front tube to a smaller one don't think is possible 


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Title: Re: 21 Bahner I/O project...
Post by: jamiemwedmore1234 on September 07, 2013, 08:19:01 PM
Trailer pics
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on September 08, 2013, 07:33:59 PM
part one done... now onto the part that goes on the trailer...

(https://sphotos-a-lax.xx.fbcdn.net/hphotos-prn2/1175054_10151681417574833_297873188_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: MID-LAKE-CRISIS on September 10, 2013, 12:02:52 PM

 really like your interior choice ,

 but I am a little biased ..   ;)

 
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on September 10, 2013, 12:25:56 PM
really like your interior choice ,

 but I am a little biased ..   ;)

nice!  i hope mine end up just like yours. =)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on September 11, 2013, 12:39:35 PM
pulley attempt #3... sigh.

(https://fbcdn-sphotos-h-a.akamaihd.net/hphotos-ak-prn2/1237407_10151687071104833_1000793554_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on September 14, 2013, 01:27:13 AM
fuel filter and tank shutoffs.  just need 2 male to male adapters.   :sly:

(https://fbcdn-sphotos-h-a.akamaihd.net/hphotos-ak-frc1/1274146_10151692456879833_1394722912_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: BowtieGuy454 on September 14, 2013, 12:43:34 PM

fuel filter and tank shutoffs.  just need 2 male to male adapters.   :sly:

(https://fbcdn-sphotos-h-a.akamaihd.net/hphotos-ak-frc1/1274146_10151692456879833_1394722912_o.jpg)


You are in luck it's now legal in California!  Oh yeah and bad a$$ build ka0tyk!


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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on September 21, 2013, 06:20:47 PM
swing tongue done.  also pulled the boat up onto the trailer about another foot.  if you havent been following the trailer is from an 18 footer.  a 21' trailer wouldnt fit in my garage. 

(https://fbcdn-sphotos-e-a.akamaihd.net/hphotos-ak-ash3/1243302_10151708805169833_1901012851_o.jpg)

(https://fbcdn-sphotos-c-a.akamaihd.net/hphotos-ak-frc3/1273488_10151708744799833_162900951_o.jpg)

(https://fbcdn-sphotos-a-a.akamaihd.net/hphotos-ak-ash3/1262563_10151708744644833_966850116_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: 5150whiteboy on September 22, 2013, 07:51:27 AM
That was the best thing I added to my trailer comes in handy added about 18" to my swing when I tow also so I have more clearance. Looks good!!!!


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Title: Re: 21 Bahner I/O project...
Post by: muffbro on September 22, 2013, 03:21:11 PM
it's looking great!!!!


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Title: Re: 21 Bahner I/O project...
Post by: uncleBOBBY on September 22, 2013, 04:00:45 PM

swing tongue done.  also pulled the boat up onto the trailer about another foot.  if you havent been following the trailer is from an 18 footer.  a 21' trailer wouldnt fit in my garage. 

(https://fbcdn-sphotos-e-a.akamaihd.net/hphotos-ak-ash3/1243302_10151708805169833_1901012851_o.jpg)

(https://fbcdn-sphotos-c-a.akamaihd.net/hphotos-ak-frc3/1273488_10151708744799833_162900951_o.jpg)

(https://fbcdn-sphotos-a-a.akamaihd.net/hphotos-ak-ash3/1262563_10151708744644833_966850116_o.jpg)

Wow, that looks nice, but if i remember right, in the instructions somewhere, it said something about not having the tung tube more than either 18 or 24 inches when used with the swing away.   


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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on September 22, 2013, 06:26:12 PM
tongue progress.  made the little hoob-a-joob that will hold the boat from moving forward.  the little "bar" was a pain with my 18 footer, i couldnt imagine with a heavy 21.  so i put a winch on it, ill thread the strap through a hole, it will go over the bolt at the top which has a sleeve on the inside that rolls, and then it will hook to the boat. 

(https://fbcdn-sphotos-f-a.akamaihd.net/hphotos-ak-prn2/1269858_10151710766929833_1671704041_o.jpg)

ill also put a little piece on it with a "V" that will hold the front of the boat below the bow eye...

one of these...

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fthumbs4.ebaystatic.com%2Fd%2Fl225%2Fm%2FmtxAzrtmMF4QQkP1MTx9XZw.jpg&hash=aa873a845404c4fafb32d0240c904ed1631189aa)

and then of course ill have a safety chain as well. 
Title: Re: 21 Bahner I/O project...
Post by: SoCalPSD on September 22, 2013, 06:28:28 PM
You know, that just doesn't look safe.


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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on September 22, 2013, 06:31:38 PM
You know, that just doesn't look safe.


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cuz its not done yet.  the boat wont move forward from the little rubber v block, and a chain, and the straps on the transom.  ill also be putting some plate on the front of it to brace it.  3/16" steel it would take a house to bend it.
Title: Re: 21 Bahner I/O project...
Post by: Sleekcrafter1970 on September 22, 2013, 07:05:26 PM
NICE!!


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Title: Re: 21 Bahner I/O project...
Post by: Sleekcrafter1970 on September 22, 2013, 07:13:35 PM


You are in luck it's now legal in California!  Oh yeah and bad a$$ build ka0tyk!


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Is that legal if he were to take the boat to NV? I mean he can say he's in California? Lol


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Title: Re: 21 Bahner I/O project...
Post by: SoCalPSD on September 22, 2013, 10:15:55 PM

cuz its not done yet.  the boat wont move forward from the little rubber v block, and a chain, and the straps on the transom.  ill also be putting some plate on the front of it to brace it.  3/16" steel it would take a house to bend it.

I'm referencing the 4 foot extension off the front of your trailer. Personally I would of extended the trailer itself another foot and a half somewhere in front of the axles but before where the two rails come together and then added a swing tung. The square tube stuck into the front of the trailer then welded just scares me. And who welded it up for you?


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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on September 22, 2013, 10:26:29 PM
I'm referencing the 4 foot extension off the front of your trailer. Personally I would of extended the trailer itself another foot and a half somewhere in front of the axles but before where the two rails come together and then added a swing tung. The square tube stuck into the front of the trailer then welded just scares me. And who welded it up for you?


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the steel tubing is slipped a good 12" inside of the trailer, welded all the way around in front, down the insides underneath, and then the end has a plate welded to that which is welded to the rest of the trailer as well.   its not just butted up to the front of it. 

similar to this:

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fi1125.photobucket.com%2Falbums%2Fl594%2FCPYOA%2FCom-Pac%2520Sun%2520Cat%2520Mods%2F129.jpg&hash=f04745ba19e57d39d83a70b54f12dc686178daa0)

im not a pro welder but i did a few tests with a piece of scrap tubing and tossed it onto a buddies press and nothing broke... we will see i guess.   ^-^
Title: Re: 21 Bahner I/O project...
Post by: SuperJet on September 23, 2013, 11:18:31 PM
I weld everyday for work and I can tell you right now that doesn't look safe and there is no way in hell I would tow that boat, on that trailer..... Looks to me like you are welding with flux core.in my opinion that shit is only good for repairing fences out in a field. Also of you are welding that with a 110 welder it is nowhere near hot enough to properly/safely weld that material.  A job like this(major trailer modification) needs to be done by someone with experience. This isn't a dig on you at all, just would rather not potentially hurt  yourself or others.....


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Title: Re: 21 Bahner I/O project...
Post by: rush1 on September 24, 2013, 09:33:19 AM
To me those welds look as cold as ice ( not much penetration ) I would call a portable welder guy and have him check it out,  it wouldn't cost much and the piece of mind is priceless.

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Title: Re: 21 Bahner I/O project...
Post by: santeerob619 on September 24, 2013, 12:30:59 PM
Definitely flux core, which would work, but the key us penetration. I don't see any blueing of the steel around the welds anywhere, again not enough heat. With the added leverage of that extension it needs stronger welds.

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Title: Re: 21 Bahner I/O project...
Post by: TJS Nordic on September 25, 2013, 06:20:15 AM
I cannot see these pics form work as they are blocked out. So when others started talking about the welds I had to take a look. I have been welding for many years and those  right there are cold welds, period. I know you stated you checked on a press but that is not going to emulate the constant bouncing and flexing of that tongue, the welds will most likely crack at some point. My suggestion would be to cross bolt your folding mechanism on both sides with ½-13 grade 8 bolts and nuts, maybe even 4 evenly spaced out pattern. Or have a certified (albeit sometimes not always better) welder grind off those welds and do it right. This is a huge liability item. As stated before I do a lot of welding but will not touch hitches or trailers (I will add accessories or brackets though). I know my welds are sound and will hold up but don’t want the liability and the aggravation. Again as others have said, this is not a ding against you. It does however require action.
Title: Re: 21 Bahner I/O project...
Post by: GT Jets on September 25, 2013, 09:00:00 AM
BYJust a quick story.

About 1997-98 I had a customer call me to ask if I could weld a crack in a trailer. At the time I had a structural welding certification (that has not been updated in years).

I told him I could take a look and asked him to bring it by for an estimate. After looking at the trailer, I told him it looked to me like it had been repaired a couple of times in the past. He said he had been having the issue for a couple of years.

After providing him with an estimate for replacing some fatigued steel, adding some structural strength to the front frame rail connectors and reinforcing the tongue tube, he thought it was way to much money (his words). And was on his way, I had informed him he may want to pursue getting a replacement trailer a soon a possible and not to tow the broken one very far or fast.

He took it to another shop and they told him the trailer needed to be replaced. He ultimately ended up having a local shop simply weld up the crack.

That same month, the trailer frame broke at the cross member that tied the tongue tube into the rails and the rails dug into the highway at speed and literally destroyed the trailer, the boat and his Toyota 4 Runner.

No one was hurt, but think about a busy highway. This could have, maybe even should have been catastrophic.

The only reason I knew about the accident was the California Highway Patrol paid me a visit because of an estimate in the wrecked boats glove box. There were no charges filed to anyone, but thinking that if someone was injured or worse, there would have been criminal charges filed.

Take my advice on this and 86 that trailer and find the proper one. That rig is going to be over the 3500 pound mark and should have two 2000 pound axles and brakes.

I would hate to see all your hard work ruined, but even worse, see someone hurt.

I can find you a proper trailer in a day or two that won't break the bank.

I really did try to bite my tongue on this. The more I thought about it, the more it bothered me when other members began to speak out,I thought it would be irresponsible to not speak out.

This project is awesome, but this little shortcut scares me.

Please take this as constructive.

GT

Edit; if memory serves the estimate was less than $500....

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Title: Re: 21 Bahner I/O project...
Post by: santeerob619 on September 25, 2013, 11:17:37 AM
Its pretty cool to have a website a forum like this. You get positive, constructive feedback and suggestions. Instead of what most people do on the internet, just talk crap. I wouldn't know what to do without help from this site.

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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on September 25, 2013, 11:22:10 AM
im all for advice.  however i DID look around for trailers for about the 6 months that ive had this project in motion, and most importantly a trailer that can fit into my garage.  this boat will NOT be sitting outside. 

what i found in the 21 range is a bunch of shitty trailers or outrageously expensive trailers like "extreme."  (hell its hard driving thru havasu springs and seeing a bunch of nice trailers just sitting there for months, haha) my competitive is built 500x nicer than most and the steel is thicker than most of the ones that I came across.  For example I looked into this one below but it doesnt fit into my garage id have to chop the whole front of it off... and then I would be in the situation i am now. A possible weak point where it gets put back together.

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fimages.craigslist.org%2F00P0P_4MOd7RJHCEo_600x450.jpg&hash=856c5400a113cfffc72486075229bb70577362fe)

I can always add brakes to the one i have, and swap the leafs and/or axles.  That stuff is not a big deal.  I can have the welds redone no problem.  Anyone want some money and have a porta welder?  Hell I need the bunks moved as well.
Title: Re: 21 Bahner I/O project...
Post by: santeerob619 on September 25, 2013, 12:13:19 PM
Where are you located. If you had 220v and are in social we can make it happen.

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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on September 25, 2013, 12:14:20 PM
Where are you located. If you had 220v and are in social we can make it happen.

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no 220 in my garage. 
Title: Re: 21 Bahner I/O project...
Post by: GT Jets on September 25, 2013, 12:22:23 PM
I picked up my boxed, disc brake Extreme for the recycle value from a storage auction.

I am literally in it $75.

It can with a 22' Cobalt Condessa that I sold for $500. That being said, my trailer cost me nothing,  I actually made money on the deal.

I know where a late model MB Sports is sitting and it has a detatchable tongue.  I will hit them up next week.

GT

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Title: Re: 21 Bahner I/O project...
Post by: msanchez414 on September 25, 2013, 01:35:53 PM
txt me i know a good shop in hunington beach that will do it for you 714-501-0555
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on September 28, 2013, 06:10:27 PM
drove around and put gas in the tanks.  trailer works but i need to put some safety chains on it (gas station is only on the corner, i went all of 10mph if that).  first time its left the garage this year!

(https://scontent-b-lax.xx.fbcdn.net/hphotos-prn2/1239738_10151721938389833_1909141926_n.jpg)

went to the upholstery shop friday because they wanted to know a couple things about where to stop/start the piping, etc.  they said monday they will be completely done.  sadly im not "omg they look great!" about em... i think i went "too plain"
Title: Re: 21 Bahner I/O project...
Post by: challenger on September 28, 2013, 09:15:16 PM
KaOtyk
Your in my neck of the woods. I have plate for some gussets maybe a bevel here and there lol  I will take care of your welding if you need it. bro just get the cold ones I got everything else.


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Title: Re: 21 Bahner I/O project...
Post by: challenger on September 28, 2013, 09:15:49 PM
KaOtyk
Your in my neck of the woods. I have plate for some gussets maybe a bevel here and there lol  I will take care of your welding if you need it. bro just get the cold ones I got everything else.


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Title: Re: 21 Bahner I/O project...
Post by: MID-LAKE-CRISIS on September 29, 2013, 08:49:02 AM

 are you thinkin you shoulda added some yellows,

 to tie it all together ??
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on September 29, 2013, 10:52:36 AM
are you thinkin you shoulda added some yellows,

 to tie it all together ??

i didnt want to do yellow because i dont think the boat will stay yellow much longer.  thats next years project.  cap and paint.  but i shouldve done a pattern or something into the middle part at least. 

our friends tige has this cool "X" pattern in some spots.  im thinking something like that in a stripe down the middle or something just to break up the boring.  maybe next year.  oh well.

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fmedia.channelblade.com%2Fboat_graphics%2Felectronic_brochure%2Fcompany60295%2F309157_p_t_640x480_image12.jpg&hash=7093fe30f969e8a3f883a3139f417586c48b7c40)
Title: Re: 21 Bahner I/O project...
Post by: MID-LAKE-CRISIS on September 30, 2013, 07:31:42 AM

 agreed... love my pure white but,

 some contrast makes it POP!   :beer:
Title: Re: 21 Bahner I/O project...
Post by: BIG JOHNSON on October 01, 2013, 10:24:40 AM
Looks like a very low pitch prop.
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on October 01, 2013, 11:22:14 AM
Looks like a very low pitch prop.

i gotta find out what prop to run.  a stainless prop will be in my future soon, just gotta find out which one to run and pitch/size.  sooo many choices.
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on October 02, 2013, 10:49:05 AM
picked em up.  like i said they're "nice" but i was hoping for something more.   :banghead:

(https://scontent-a.xx.fbcdn.net/hphotos-prn2/1375706_10151728781034833_36446993_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: BIG JOHNSON on October 02, 2013, 12:20:44 PM
Clean and simple, looks good.

I think a 21 pitch would be a good low starting point.
Title: Re: 21 Bahner I/O project...
Post by: SoCalPSD on October 02, 2013, 12:39:21 PM
Try calling "gotta have it prop shop" in Moreno Valley. Dudes been in business for over 10 years and sells/refurbished props. My old man picked up a ss 4 blade prop for 150 bucks last year


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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on October 02, 2013, 12:44:31 PM
Try calling "gotta have it prop shop" in Moreno Valley. Dudes been in business for over 10 years and sells/refurbished props. My old man picked up a ss 4 blade prop for 150 bucks last year


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yeh i need to call some shop that knows more than i do or "i run this on my boat so you should too"... having the alpha 1.62 with a big block and a prop thats too aggressive will probably hurt the drive.  so i need something small with less bite. 
Title: Re: 21 Bahner I/O project...
Post by: GT Jets on October 02, 2013, 05:26:22 PM
yeh i need to call some shop that knows more than i do or "i run this on my boat so you should too"... having the alpha 1.62 with a big block and a prop thats too aggressive will probably hurt the drive.  so i need something small with less bite.

You are going to need at least a 23" pitch prop..... rpm does way more damage than torque on an alpha. You really need 1.50:1 gears.

I have some props if you want to experiment.

GT

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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on October 02, 2013, 05:55:19 PM
You are going to need at least a 23" pitch prop..... rpm does way more damage than torque on an alpha. You really need 1.50:1 gears.

I have some props if you want to experiment.

GT

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ive been told by everyone that torque will break my drive.  ill be whipping up a shower for it to help with cooling.  id love to swap to 1.50 gears, i couldnt find an upper with those gears when i was putting things together.  how much of a different will .12 make in rpm?  2-300? i already know i wont be blowing doors off and that i will need to baby it.
Title: Re: 21 Bahner I/O project...
Post by: GT Jets on October 02, 2013, 07:52:18 PM
ive been told by everyone that torque will break my drive.  ill be whipping up a shower for it to help with cooling.  id love to swap to 1.50 gears, i couldnt find an upper with those gears when i was putting things together.  how much of a different will .12 make in rpm?  2-300? i already know i wont be blowing doors off and that i will need to baby it.

Ultimately as long as the rpm stays below about 4600 rpm and the prop never leaves the water you should be cool.

The 1.6:1 ratio makes a huge difference.  Calculate it out in percentage.

I can hook you up with the correct ratio, just need a little time to scare one up.

I have two Bravo I drives sitting here at the shop.

All we need to find is a transom assembly.

GT

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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on October 02, 2013, 08:32:07 PM
(https://fbcdn-sphotos-b-a.akamaihd.net/hphotos-ak-prn2/1377112_10151729753164833_61248565_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on October 02, 2013, 08:59:06 PM
(https://scontent-b-lax.xx.fbcdn.net/hphotos-ash3/31589_10151729777554833_976100988_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on October 02, 2013, 09:01:45 PM
I have a stainless 3 blade 21 you can try out. Also have a 19

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Title: Re: 21 Bahner I/O project...
Post by: carrera202 on October 02, 2013, 09:04:12 PM
Boat looks really really good man great job


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Title: Re: 21 Bahner I/O project...
Post by: MID-LAKE-CRISIS on October 02, 2013, 09:31:12 PM

 T minus ____? to launch...

 can you take another from the bow   :thumbup:
Title: Re: 21 Bahner I/O project...
Post by: GT Jets on October 02, 2013, 11:53:17 PM
That is one sexy interior   :thumbup: :thumbup:

Also FYI.

A 23" pitch propeller using 12% slip for calculation purposes (optimistic) at 4600 RPM will yield a top speed of approximately 55 MPH.

The same speed with a 21" the same speed would yield a 5100 RPM.  No bueno.

GT
Title: Re: 21 Bahner I/O project...
Post by: BIG JOHNSON on October 03, 2013, 08:10:14 AM
Is that really close? It's a big block... my 21 with a bb/dominator does 58 at 5100. I would think that boat with a drive on it propped right would do well into mid 60s.

My dads old hallett 330hp bb (Bravo 1 though) was faster than mine at his 4700 rpm. Mirage 3 blade stainless 21.
Title: Re: 21 Bahner I/O project...
Post by: GT Jets on October 03, 2013, 01:40:16 PM
Is that really close? It's a big block... my 21 with a bb/dominator does 58 at 5100. I would think that boat with a drive on it propped right would do well into mid 60s.

My dads old hallett 330hp bb (Bravo 1 though) was faster than mine at his 4700 rpm. Mirage 3 blade stainless 21.

Hence the gear ratio change.

Edit: I suspect this thing will want about a 25" pitch depending on how much grunt is available.

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Title: Re: 21 Bahner I/O project...
Post by: mash on it on October 03, 2013, 04:13:53 PM
That is one sexy interior   :thumbup: :thumbup:

Also FYI.

A 23" pitch propeller using 12% slip for calculation purposes (optimistic) at 4600 RPM will yield a top speed of approximately 55 MPH.

The same speed with a 21" the same speed would yield a 5100 RPM.  No bueno.

GT

So, a bbc @ 48-4850, spinning a 'AA', in a 21', in the mid 50's would be similar in performance to the tahiti project?

Dan'l
Title: Re: 21 Bahner I/O project...
Post by: GT Jets on October 03, 2013, 11:15:35 PM
So, a bbc @ 48-4850, spinning a 'AA', in a 21', in the mid 50's would be similar in performance to the tahiti project?

Dan'l


Not at all. It depends on the HP, I was simply using the examples as a comparison because of the question that was asked on the RPM difference.

My small block powered Carrera with an Alpha I gen 2 will SMOKE a BBC jet in a 21'.... You just have to keep in mind that my mouse has eaten a Rat.  ;)

Here is some new math.

If he were to run a 25" pitch cupped Mirage with the same 1.62:1 ratio, the expected speed at 4600 RPM would be really close to 60 MPH, if the gear ratio was a 1.50:1, same prop same motor, the expected speed would be closer to 64MPH. It is all dependent on how much horsepower is being generated. If the motor wont pull the prop, the speed will fall off dramatically.

Am I making sense? ultimately I am thinking the prop choices are going to be limited by the lower gear ratio, also the ratio is low enough that the torque increase will be an issue making it more prone to breakage.

Never did I indicate that this boat wont surpass 55 MPH, but I bet I'm pretty close with saying 60.  :)

GT



Title: Re: 21 Bahner I/O project...
Post by: Just Electric on October 04, 2013, 09:08:45 PM
Did you at least drill a few holes in it where you s leaved it to give it some kinda bond other than the outer part you welded it to


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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on October 05, 2013, 12:47:46 PM
(https://fbcdn-sphotos-c-a.akamaihd.net/hphotos-ak-frc3/1385186_10151734880174833_243083326_n.jpg)

all bolted in

(https://fbcdn-sphotos-d-a.akamaihd.net/hphotos-ak-frc3/1380463_10151734880239833_1609430959_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: SoCalPSD on October 05, 2013, 01:24:35 PM
Whats the hand hole for?


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Title: Re: 21 Bahner I/O project...
Post by: 82daytona on October 05, 2013, 01:50:08 PM

Whats the hand hole for?


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drugs


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Title: Re: 21 Bahner I/O project...
Post by: SoCalPSD on October 05, 2013, 02:25:24 PM
Makes sense


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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on October 05, 2013, 02:27:50 PM
haha drugs... and how else am i supposed to get to the nut under the floor that holds the seat down?
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on October 05, 2013, 02:29:14 PM
aaand i grabbed these today.  awesome deal.  and adding a third axle will be super awesome.  time to start piecing together new hangers, springs, etc. 

(https://fbcdn-sphotos-f-a.akamaihd.net/hphotos-ak-prn2/970368_10151735037884833_402873157_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: jamiemwedmore1234 on October 06, 2013, 10:09:33 AM
If your selling your stock fenders I'm interested greatly in them mine are beat
Title: Re: 21 Bahner I/O project...
Post by: Jet Boat Maloney on October 07, 2013, 11:08:09 PM
I wish I had your work ethics !!!!


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Title: Re: 21 Bahner I/O project...
Post by: MID-LAKE-CRISIS on October 08, 2013, 11:21:18 AM
I wish I had your work ethics !!!!


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....   and endless supply of capitol   ..lol
      (waita minute..I'm putting mule holes under my seats too)   ;)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on October 16, 2013, 06:35:02 PM
just a lot of little things to take care of right now... ugh.

tidied things up today... ran spark plug wires and cut and crimped em.  had to move my trim pump for the fuel filter.  i had nowhere else to put it... so that meant plugging up all the holes with epoxy and repainted the bilgekote on the transom in that area.  ran fuel lines, put on the an fittings, tightened everything up, water lines are all done, etc.  engine cranks just needs the fuel turned on.  id give it a start tonight but it would probably wake up the whole neighborhood. 

(https://fbcdn-sphotos-d-a.akamaihd.net/hphotos-ak-prn2/1375018_10151756221644833_1943162333_n.jpg)

(https://fbcdn-sphotos-c-a.akamaihd.net/hphotos-ak-prn2/1377523_10151756222114833_1875796568_n.jpg)

(https://fbcdn-sphotos-f-a.akamaihd.net/hphotos-ak-ash4/1383300_10151755977559833_650538922_n.jpg)

Title: Re: 21 Bahner I/O project...
Post by: muffbro on October 16, 2013, 06:48:23 PM
FIRE THAT MOTHER   UP!!!!!


phone

Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on October 16, 2013, 09:16:31 PM
zzz finally got everyting laid out where it can fit and still be accessible.  i totaly forgot about the drive resivoir bottle.   :banghead:

(https://fbcdn-sphotos-e-a.akamaihd.net/hphotos-ak-frc3/1383172_10151756423654833_103757097_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: jamiemwedmore1234 on October 16, 2013, 09:26:20 PM
What kind of paint did you paint your bilge with and we're did you get it. And is it rolled on or sprayed


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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on October 16, 2013, 09:35:01 PM
What kind of paint did you paint your bilge with and we're did you get it. And is it rolled on or sprayed


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its called "bilgekote" and its about $35 a quart.  it took about a quart to do my transom, sides, bilge, etc 2 coats.  i brushed it on and it lays down flat and has a nice shine to it.  if i took my time and sanded everything down smooth it would be an almost flawless finish.  it has some pretty good fumes to it so make sure you use ventilation.  it handles oil spills VERY well with no staining and it sticks to just about anything.  i picked it up at west marine.

ive also heard/seen people using plain ol rustoleum in a can (not rattle can), thinning it out a little and spraying it out of a gun... its cheap too and you can grab it at home depot.
Title: Re: 21 Bahner I/O project...
Post by: carrera202 on October 17, 2013, 08:19:52 PM
Comin out pretty awesome man can't wait to see it with everything put together interior that is hahaha👍👍👍👍 great job


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Title: Re: 21 Bahner I/O project...
Post by: K.A.H. on October 18, 2013, 01:32:42 PM
Bro the neighbors can only be mad for so long. We've fired my father in laws hallett with over the transom headers at 2am. But then again maybe that's why code enforcement comes by all the time. Haha


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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on October 19, 2013, 06:16:14 PM
not much progress today...

VID_20131019_174823.mp4 (http://www.youtube.com/watch?v=WmFLVz2cMJg#)
Title: Re: 21 Bahner I/O project...
Post by: 19ftspectra on October 19, 2013, 08:48:45 PM
sounds  solid   ... you have done a ton of really nice work on it  .. seems like your getting real close to gettin it in the water      rock on  . :beer: :beer:
Title: Re: 21 Bahner I/O project...
Post by: GT Jets on October 19, 2013, 09:03:50 PM
Did you run that with no water?

There is/was an impeller in the outdrive. Two seconds of running dry and they're gone. More than thirty seconds and it is lower water pump housing time......

GT

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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on October 19, 2013, 09:17:15 PM
Did you run that with no water?

There is/was an impeller in the outdrive. Two seconds of running dry and they're gone. More than thirty seconds and it is lower water pump housing time......

GT

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water was turned on to the drive... you can see the hose in the first part of the video to the little clamp/earmuffs.  it never came out the exhaust though as the motor and manifolds are empty from sitting/install.  even with my jet drive or the neovane 755 it took a while before the exhaust sees any water.

im curious if the alpha pump will be enough to cool the motor or not... im gonna pull the water line from the "t" and put it into a bucket and see how much water the drive actually pumps. 
Title: Re: 21 Bahner I/O project...
Post by: GT Jets on October 19, 2013, 09:24:03 PM
The drive can support well over 400hp. The system is designed to literally bypass about 40% of the flow to keep the exhaust cooled.

The drives impeller needs to be changed annually, not that tough to do. Just revenger it has to be in forward gear to put it together correctly.

GT

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Title: Re: 21 Bahner I/O project...
Post by: MID-LAKE-CRISIS on October 21, 2013, 03:04:09 PM

 take some vid @ launch
 cool watchin your project to completion   :thumbup:  :beer:
Title: Re: 21 Bahner I/O project...
Post by: 19ftspectra on October 24, 2013, 11:23:14 PM
yes  we must see the first time she is going to get wet..   i would think it would be a big moment for  all of us onlookers . ;D
Title: Re: 21 Bahner I/O project...
Post by: 19ftspectra on November 21, 2013, 09:14:33 PM
any up dates ,, ,  it runs  so it  may float ..   would love to see  that thing in the water     you do some clean work     give us a teaser    please ..   lol
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on November 22, 2013, 03:21:34 PM
unfortunately i dont have any updates.  a couple weeks ago i went off to cancun for vacation and then this week ive been working on turning our office into a baby room...

kinda what the wife wants...
(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fmedia-cache-ak0.pinimg.com%2F736x%2Fa5%2Ffe%2F4c%2Fa5fe4c7ccc492b9a9f910aa3707ef449.jpg&hash=b6855116108601cd8785761baaa9cbbee17a6092)

before:
(https://scontent-a.xx.fbcdn.net/hphotos-prn2/1472032_10151831747114833_1034516821_n.jpg)

in progress:

putting on siding...
(https://scontent-a.xx.fbcdn.net/hphotos-frc3/1470177_10151834423234833_1953180511_n.jpg)

trim and dividers put in...
(https://scontent-a.xx.fbcdn.net/hphotos-prn2/1450783_10151839442624833_957333414_n.jpg)

more trim around the insides... epic amounts of trim! haha.
(https://scontent-b.xx.fbcdn.net/hphotos-prn2/1458686_10151841446354833_1269278998_n.jpg)

i look at it this way, the sooner i can get baby room out of the way i can get back to boat progress! hah.
Title: Re: 21 Bahner I/O project...
Post by: 76 Bonneville on November 23, 2013, 07:06:27 PM
That looks great
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on November 23, 2013, 08:57:22 PM
That looks great

thanks!  just learning as i go with this.  SOOOO many angled cuts with the trim. 

almost done!  got a couple boo boo spots and gotta caulk the corner seams and it should be ready to pull all the tape off and go back to working on the boat.

(https://scontent-b-lax.xx.fbcdn.net/hphotos-frc3/1470068_10151849062924833_208350991_n.jpg)

(https://scontent-b-lax.xx.fbcdn.net/hphotos-ash4/1452551_10151849062819833_1792937408_n.jpg)

Title: Re: 21 Bahner I/O project...
Post by: MID-LAKE-CRISIS on November 25, 2013, 08:09:25 AM

 congrats on your new addition   :thumbup:  :beer:
Title: Re: 21 Bahner I/O project...
Post by: Bahner460 on December 02, 2013, 03:09:04 PM
holy crap you make that look easy. I got a long way to go.. nice work!
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on December 06, 2013, 12:32:51 PM
and my k-planes arrived.  these things look HUGE!  hopefully they fit!

(https://scontent-a.xx.fbcdn.net/hphotos-frc1/1003574_10151877809419833_926575079_n.jpg)

and my prestolite trim pumps for them...

(https://scontent-b.xx.fbcdn.net/hphotos-frc3/1394346_10151869962704833_1124503914_n.jpg)


soon it'll look like this:

(https://scontent-b.xx.fbcdn.net/hphotos-prn2/1098439_10151624110104833_963790172_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on December 06, 2013, 12:39:51 PM
Where did u get them?

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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on December 06, 2013, 12:58:16 PM
Where did u get them?

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from a guy on offshoreonly.com  that seems to be the only place where they pop up from time to time.  there is a guy on craigslist in florida that has a pair on the back of a junk boat. 

http://tampa.craigslist.org/hil/boa/4181842523.html (http://tampa.craigslist.org/hil/boa/4181842523.html)

i emailed him and i scored my set before his reply but he's willing to remove them from the hull and sell em for $700 without pumps.
Title: Re: 21 Bahner I/O project...
Post by: 82daytona on December 06, 2013, 02:13:28 PM

and my k-planes arrived.  these things look HUGE!  hopefully they fit!

(https://scontent-a.xx.fbcdn.net/hphotos-frc1/1003574_10151877809419833_926575079_n.jpg)

and my prestolite trim pumps for them...

(https://scontent-b.xx.fbcdn.net/hphotos-frc3/1394346_10151869962704833_1124503914_n.jpg)


soon it'll look like this:

(https://scontent-b.xx.fbcdn.net/hphotos-prn2/1098439_10151624110104833_963790172_n.jpg)
these are huge! But you're moving along nicely


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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on December 06, 2013, 02:19:56 PM
these are huge! But you're moving along nicely


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those dana tabs sure are pretty!   I ran into a tough spot when the wife demanded that I put a swim step on the boat.  I personally hate them.  So we reached a compromise when I showed her these rather than a step with a little foldy down ladder.  They'll be dual purpose.   ^-^  At least thats how I convinced her.
Title: Re: 21 Bahner I/O project...
Post by: 82daytona on December 06, 2013, 02:23:15 PM

those dana tabs sure are pretty!   I ran into a tough spot when the wife demanded that I put a swim step on the boat.  I personally hate them.  So we reached a compromise when I showed her these rather than a step with a little foldy down ladder.  They'll be dual purpose.   ^-^  At least thats how I convinced her.
I think mine might be overkill but too late meow


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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on December 07, 2013, 08:41:38 PM
stripping them down to bare aluminum... they had some remnants of the original powdercoat and then some rustoleum paint that i dont think ever dried.  the box they were shipped in REEEEKED of paint fumes...  so took some aircraft stripper and a quick wire wheel and it comes right off.  be careful with this stuff if you get it on your skin it will BURN like hell.

(https://scontent-a.xx.fbcdn.net/hphotos-frc3/1463582_10151880279229833_978897437_n.jpg)

(https://scontent-b.xx.fbcdn.net/hphotos-frc3/1466127_10151880530329833_823141577_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: jyeager on December 09, 2013, 07:36:29 PM
stripping them down to bare aluminum... they had some remnants of the original powdercoat and then some rustoleum paint that i dont think ever dried.  the box they were shipped in REEEEKED of paint fumes...  so took some aircraft stripper and a quick wire wheel and it comes right off.  be careful with this stuff if you get it on your skin it will BURN like hell.

(https://scontent-a.xx.fbcdn.net/hphotos-frc3/1463582_10151880279229833_978897437_n.jpg)

(https://scontent-b.xx.fbcdn.net/hphotos-frc3/1466127_10151880530329833_823141577_n.jpg)
That aircraft stripper works great!
Those trim tabs are huge! that should help that thing get going. Keep up the great work bud!
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on December 10, 2013, 10:57:18 PM
the next step is get featured on craftsman's facebook while grinding off powdercoating...

(https://scontent-a.xx.fbcdn.net/hphotos-prn1/1488119_10151884682234833_1307370404_n.jpg)

once thats done, nice and clean.  final wipe with acetone and we're ready for primer!

(https://fbcdn-sphotos-g-a.akamaihd.net/hphotos-ak-ash3/1012802_10151885376254833_1397050607_n.jpg)

first coat of many of zinc chromate.  anytime you paint bare aluminum you need to primer with ZC.  its the only way paint actually sticks to it.  regular etching primer sucks.

(https://scontent-b.xx.fbcdn.net/hphotos-ash3/526606_10151887161684833_677043373_n.jpg)

of course zinc chromate primer is offered in a variety of colors.  like puke green and bring ass ugly yellow.  i opted for the lesser of two evils...

(https://scontent-a.xx.fbcdn.net/hphotos-frc3/996772_10151887161734833_1332091087_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on December 11, 2013, 12:31:06 AM
3 coats of primer... a quick sanding to smooth it out and then onto mercury black...

(https://scontent-a.xx.fbcdn.net/hphotos-prn2/1475973_10151887282139833_950097704_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on December 11, 2013, 01:45:30 AM
first black coat...

(https://scontent-a-sjc.xx.fbcdn.net/hphotos-prn2/1456622_10151887349509833_1942206097_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on December 11, 2013, 12:24:36 PM
3 coats of color... now onto clear coat...

(https://scontent-b.xx.fbcdn.net/hphotos-prn2/1484204_10151888228254833_1091042397_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on December 11, 2013, 09:02:15 PM
4 coats of clear... time to start drilling holes and putting em on...

(https://scontent-b-sjc.xx.fbcdn.net/hphotos-frc3/1471861_10151889050334833_857787641_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: Brad @ SCJB on December 11, 2013, 09:04:15 PM
Those are some fancy swim steps...

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Title: Re: 21 Bahner I/O project...
Post by: rush1 on December 12, 2013, 08:43:45 AM
We're did you buy zinc chromate primer all the paint stores near me say you can't buy it in California?

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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on December 12, 2013, 10:35:32 AM
We're did you buy zinc chromate primer all the paint stores near me say you can't buy it in California?

Sent from my SCH-I545 using SoCalJetBoats mobile app

west marine.
Title: Re: 21 Bahner I/O project...
Post by: rush1 on December 12, 2013, 12:42:34 PM
Cool I'll look for it there , thanks for the 411

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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on January 01, 2014, 04:30:48 PM
it'll finally get wet this weekend.  i was going to drop it in today but i forgot about the 2 holes thru the back of the boat when i redid the transom.  doh! 
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on January 01, 2014, 05:18:59 PM
i hope it floats!

(https://fbcdn-sphotos-c-a.akamaihd.net/hphotos-ak-ash3/1524357_10151933295359833_1576429111_o.jpg)

(https://fbcdn-sphotos-e-a.akamaihd.net/hphotos-ak-ash3/882079_10151933295424833_1995535967_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: cmayer on January 01, 2014, 05:29:34 PM
Sure looks good; you did a great job.




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Title: Re: 21 Bahner I/O project...
Post by: rush1 on January 01, 2014, 06:22:02 PM
X2 looks awesome

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Title: Re: 21 Bahner I/O project...
Post by: steves86ta on January 01, 2014, 06:24:44 PM
looks great, but i think you need to adjust your trailer bunks
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on January 01, 2014, 06:33:45 PM
looks great, but i think you need to adjust your trailer bunks

yup thats on the list.  they're pretty far off.   :banghead: 
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on January 01, 2014, 06:34:28 PM
Where are you gonna take it?

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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on January 01, 2014, 06:41:09 PM
Where are you gonna take it?

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ill probably just grab some metal from this place in long beach and tack everything in place and then call up the guy that came over to reweld my trailer tongue.  he had a porta welder on a truck and did everything for a fair price.  the front mounts on the bunks are bolted in and are adjustable so i just need the rears redone.  then i want to put a roller in the front for the bow.
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on January 01, 2014, 06:42:10 PM
I meant for the maiden voyage
 Where are you gonna go?

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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on January 01, 2014, 06:44:28 PM
I meant for the maiden voyage
 Where are you gonna go?

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ahh.  i have a sunset harbor about a mile away from my house.  i dont feel like driving an hour or more to a lake just to find out i have a tiny leak. for all i know i could put it in the water for 30 seconds and need to pull it back out and go home.

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fwww.btbff.com%2FstaticBTBFF%2Fcontent%2Fimages%2FResources%2FSunset1-large.jpg&hash=f417c02239b0b9a71147a73d51a34f0707a31903)

plenty of space for me to sit on the launch ramp and make sure everything works/no leaks. 
Title: Re: 21 Bahner I/O project...
Post by: rush1 on January 01, 2014, 07:31:15 PM
ill probably just grab some metal from this place in long beach and tack everything in place and then call up the guy that came over to reweld my trailer tongue.  he had a porta welder on a truck and did everything for a fair price.  the front mounts on the bunks are bolted in and are adjustable so i just need the rears redone.  then i want to put a roller in the front for the bow.
what did that welder say about your 110 volt wire welding you did ?

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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on January 01, 2014, 08:07:52 PM
what did that welder say about your 110 volt wire welding you did ?

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he said it wouldnt have cost as much if i had just called him in the first place.   ^-^
Title: Re: 21 Bahner I/O project...
Post by: rush1 on January 01, 2014, 08:13:10 PM
Yeah but at least you tried. If your welder was stronger it would of been fine,  at least now you have piece of mind plus the whole rig looks awesome.

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Title: Re: 21 Bahner I/O project...
Post by: steves86ta on January 01, 2014, 08:13:28 PM
ahh.  i have a sunset harbor about a mile away from my house.  i dont feel like driving an hour or more to a lake just to find out i have a tiny leak. for all i know i could put it in the water for 30 seconds and need to pull it back out and go home.

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fwww.btbff.com%2FstaticBTBFF%2Fcontent%2Fimages%2FResources%2FSunset1-large.jpg&hash=f417c02239b0b9a71147a73d51a34f0707a31903)

plenty of space for me to sit on the launch ramp and make sure everything works/no leaks.

Let me know when you head out I might drag my float out. In case you need a hand

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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on January 04, 2014, 01:43:00 PM
it floats!  i had a little leak from around the bilge plug... i dont think it fits very well so im gonna ditch the cheapo brass sleeve and rubber plug for one of those stainless screw in type deals... i had one on my 18 and it was nice.  other than not having the power steering hooked up everything worked.  i need to adjust the shift linkage stuff and make some sleeves and use larger diameter bolts so that everything is nice and tight... it has a little bit of play in it right now and i cant really get it to go into reverse from the controls, but if i put the control in reverse and BARELY tap the shift linkage with my finger it drops right into reverse... i dont even have the ignition kill switch thing plugged in (ill hook it up soon), so thats good that the drive shifts easily.  other than that it was smooth sailing.  i was a little worried when i first started it up because it had been sitting for SOOOO long and the block still had water in it... once the water cycled through it it dumped a *MASSIVE* cloud of rusty water into the harbor.  WHOOPS! haha. 

(https://scontent-b-lax.xx.fbcdn.net/hphotos-ash3/1604593_10151939075879833_1303569823_n.jpg)

(https://scontent-a-lax.xx.fbcdn.net/hphotos-ash3/1560692_10151939076609833_1970580929_n.jpg)

(https://scontent-a-lax.xx.fbcdn.net/hphotos-prn1/1509236_10151939192804833_1020765641_n.jpg)

(https://scontent-b-lax.xx.fbcdn.net/hphotos-ash3/1013289_10151939192889833_1213849795_n.jpg)

video coming soon, waiting for youtube to process it.
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on January 04, 2014, 01:56:23 PM
https://www.youtube.com/watch?v=jVqsFMAVi5U (https://www.youtube.com/watch?v=jVqsFMAVi5U)
Title: Re: 21 Bahner I/O project...
Post by: rush1 on January 04, 2014, 02:21:29 PM
Looks and sounds great

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Title: Re: 21 Bahner I/O project...
Post by: steves86ta on January 04, 2014, 02:38:51 PM
How'd it run? Get to stretch her out at all

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Title: Re: 21 Bahner I/O project...
Post by: muffbro on January 05, 2014, 04:41:51 AM
sweeeet!    congrats!!!


mobile


Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on January 06, 2014, 10:33:22 PM
now that everything works and no more new stuff its time to tidy everything up...

(https://scontent-b.xx.fbcdn.net/hphotos-prn1/1554441_10151943852974833_465397639_n.jpg)

(https://scontent-a.xx.fbcdn.net/hphotos-prn1/1526946_10151943853024833_743446416_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: Jet Boat Maloney on January 07, 2014, 09:06:55 AM

now that everything works and no more new stuff its time to tidy everything up...

(https://scontent-b.xx.fbcdn.net/hphotos-prn1/1554441_10151943852974833_465397639_n.jpg)

(https://scontent-a.xx.fbcdn.net/hphotos-prn1/1526946_10151943853024833_743446416_n.jpg)
I envy your attention to detail. Looks great!!!


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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on January 18, 2014, 06:41:47 PM
added a bow stop to my trailer.  didnt have one since the original trailer had a bow bar, buut that didnt quite work anymore with the bigger boat.

(https://scontent-b.xx.fbcdn.net/hphotos-prn1/1453285_10151966431209833_127075337_n.jpg)

(https://scontent-a.xx.fbcdn.net/hphotos-frc3/1489188_10151966487104833_1054965113_n.jpg)

(https://scontent-a.xx.fbcdn.net/hphotos-ash3/t1/74072_10151966486974833_190765169_n.jpg)

Title: Re: 21 Bahner I/O project...
Post by: carrera202 on January 18, 2014, 08:30:53 PM

added a bow stop to my trailer.  didnt have one since the original trailer had a bow bar, buut that didnt quite work anymore with the bigger boat.

(https://scontent-b.xx.fbcdn.net/hphotos-prn1/1453285_10151966431209833_127075337_n.jpg)

(https://scontent-a.xx.fbcdn.net/hphotos-frc3/1489188_10151966487104833_1054965113_n.jpg)

(https://scontent-a.xx.fbcdn.net/hphotos-ash3/t1/74072_10151966486974833_190765169_n.jpg)
looks good man


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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on January 18, 2014, 10:18:52 PM
pads carpeted.  time to weld it into the trailer. 

(https://scontent-a.xx.fbcdn.net/hphotos-prn1/282926_10151966725574833_822813863_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: rush1 on January 18, 2014, 10:37:32 PM
That came out really nice.

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Title: Re: 21 Bahner I/O project...
Post by: Jet Boat Maloney on January 18, 2014, 10:50:00 PM
As usual that piece came out perfect. You make us common folk look like....huh well common folk. 


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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on January 25, 2014, 02:55:41 PM
(https://fbcdn-sphotos-a-a.akamaihd.net/hphotos-ak-ash3/1560586_10151980304104833_210386481_n.jpg)

Title: Re: 21 Bahner I/O project...
Post by: carrera202 on January 25, 2014, 05:51:40 PM
Boat looks great brother congrats


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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on January 25, 2014, 06:01:00 PM
Boat looks great brother congrats


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thank you very much.  i got a few things i want to do yet.  one is paint or gelcoat it white and cap it.  the other is to do a custom trailer. i want this badly:

(https://scontent-b.xx.fbcdn.net/hphotos-prn2/t1/1555370_10151978288059833_117666109_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: carrera202 on January 25, 2014, 06:02:43 PM

thank you very much.  i got a few things i want to do yet.  one is paint or gelcoat it white and cap it.  the other is to do a custom trailer. i want this badly:

(https://scontent-b.xx.fbcdn.net/hphotos-prn2/t1/1555370_10151978288059833_117666109_n.jpg)
that's bad ass man good luck looks sweet


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Title: Re: 21 Bahner I/O project...
Post by: carrera202 on January 25, 2014, 06:33:09 PM

thank you very much.  i got a few things i want to do yet.  one is paint or gelcoat it white and cap it.  the other is to do a custom trailer. i want this badly:

(https://scontent-b.xx.fbcdn.net/hphotos-prn2/t1/1555370_10151978288059833_117666109_n.jpg)
that's bad ass man good luck looks sweet


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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on January 29, 2014, 01:34:59 AM
time to start working on the trim tabs again.  i need to find a trim cylinder that matches this one.  got my feelers out on ebay, CL, and OSO.

(https://scontent-b.xx.fbcdn.net/hphotos-ash4/1557446_10151987585209833_482096817_n.jpg)

took the one i had apart, didnt look too shabby.  orings could be replaced but other than that, no rust, no knicks.  good news.  the black stuff on the rod is just the previous owners attempt at making them look new with paint.  even after a couple months its still never dried. 
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on February 02, 2014, 01:18:42 PM
picked these up for $10 each.  not a bad deal.  my originals are all crusty.

(https://fbcdn-sphotos-e-a.akamaihd.net/hphotos-ak-frc1/t1/604006_10151996481704833_806560230_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on February 03, 2014, 10:46:49 PM
messing around with placement on transom

(https://scontent-a.xx.fbcdn.net/hphotos-ash3/t1/1625565_10151999261029833_1238915504_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on February 08, 2014, 02:49:46 PM
started work on the hatch.

(https://scontent-b.xx.fbcdn.net/hphotos-frc3/t1/1661903_10152008857659833_212885488_n.jpg)

(https://scontent-a.xx.fbcdn.net/hphotos-prn2/t1/1897777_10152008857764833_1607738977_n.jpg)

(https://scontent-a.xx.fbcdn.net/hphotos-prn1/t1/1010411_10152008857854833_2029973922_n.jpg)

not sure what im going to do with the top and dealing with the risers.  its a tough decision.
Title: Re: 21 Bahner I/O project...
Post by: Squirrel Master on February 08, 2014, 03:23:27 PM
looking good but I think u might want to mount those further out and need to be flush with hull. jm2c
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on February 08, 2014, 03:56:08 PM
(https://fbcdn-sphotos-c-a.akamaihd.net/hphotos-ak-prn2/t1/1622750_10152008948644833_1365836855_n.jpg)

should i make the scoop poke out?  or just cover it up and do a flame arrestor?   :mad:
Title: Re: 21 Bahner I/O project...
Post by: stierney11 on February 08, 2014, 04:14:34 PM
I like the scoop out its different then what everyone else runs


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Title: Re: 21 Bahner I/O project...
Post by: More2LifeThanMPG on February 08, 2014, 04:51:30 PM

(https://fbcdn-sphotos-c-a.akamaihd.net/hphotos-ak-prn2/t1/1622750_10152008948644833_1365836855_n.jpg)

should i make the scoop poke out?  or just cover it up and do a flame arrestor?   :mad:

Make the hatch all covered! I would so generously give you a nice new flame arrestor and take that crappy old scoop off your hands. :-)


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Title: Re: 21 Bahner I/O project...
Post by: rush1 on February 08, 2014, 05:37:28 PM
That looks great I'm going to be doing the same and that's great motivation

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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on February 15, 2014, 08:46:39 PM
(https://scontent-a.xx.fbcdn.net/hphotos-prn1/t1/1958112_10152022802784833_1271237555_n.jpg)

(https://scontent-b.xx.fbcdn.net/hphotos-frc1/t1/1798502_10152022802834833_1964940474_n.jpg)

(https://scontent-b.xx.fbcdn.net/hphotos-ash4/t1/1958473_10152022802874833_421681919_n.jpg)

(https://scontent-b.xx.fbcdn.net/hphotos-frc1/t1/1800452_10152022802939833_1207496159_n.jpg)

Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on February 17, 2014, 02:28:32 PM
out with the old aluminum... in with the stainless.

(https://scontent-a.xx.fbcdn.net/hphotos-prn1/t1/1601040_10152026385109833_1280167864_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on February 17, 2014, 02:42:22 PM
What size is it?
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on February 17, 2014, 02:51:42 PM
What size is it?

mirage plus 23p ill start there and see what happens...
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on February 17, 2014, 02:52:45 PM
you are a 1.62 ratio right? That should work well. With my 1.5 ration i run a 21, had a 23 but it liked the 21 more
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on February 17, 2014, 03:02:29 PM
you are a 1.62 ratio right? That should work well. With my 1.5 ration i run a 21, had a 23 but it liked the 21 more

yeah 1.62.  I was going to do bravo one 24p but a LOT of people on RDP pm'ed me saying i would break the alpha if i did that.

what was your cruising rpm and top end rpm/speed? im hoping to cruise around 3k and with the gear hopefully can be between 4.6-5k.
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on February 17, 2014, 03:22:36 PM
yeah 1.62.  I was going to do bravo one 24p but a LOT of people on RDP pm'ed me saying i would break the alpha if i did that.

what was your cruising rpm and top end rpm/speed? im hoping to cruise around 3k and with the gear hopefully can be between 4.6-5k.

When i first built my 350, i borrowed a friends bravo one 24P 4 blade, it was WAY to much for my engine combo. WOT RPM was about 4200 but no matter what i did i couldnt blow the thing out in turns...

With a 21p i cruise around 3000-3500 give or take. Tops out at about 5400 (give or take).  Going down river in blythe with half of one tank and by myself with a pretty empty boat she ran 71. I dont know the RPM just had it trimmed up as high as possible without slipping and watching where i was going

But in all reality with adequate fuel, people on board, ice chest etc. I can get about 62-65 out of it if i am trimmed up and runnning hard. But it does 50-55 easily and gets there pretty quick.

For local lakes i run the 19pitch 3 blade i have. Itll run 60 with this prop and probably more. But i run out of room in perris with it, it has a hell of a lot of torque and a great holeshot with the 19pitch. Perfect for tubing/skiing.

This year ill be out at the river for easter. should have my through transom finished by then too. Hopefully will gain another couple mph with the 21 pitch.
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on February 17, 2014, 03:26:51 PM
When i first built my 350, i borrowed a friends bravo one 24P 4 blade, it was WAY to much for my engine combo. WOT RPM was about 4200 but no matter what i did i couldnt blow the thing out in turns...

With a 21p i cruise around 3000-3500 give or take. Tops out at about 5400 (give or take).  Going down river in blythe with half of one tank and by myself with a pretty empty boat she ran 71. I dont know the RPM just had it trimmed up as high as possible without slipping and watching where i was going

But in all reality with adequate fuel, people on board, ice chest etc. I can get about 62-65 out of it if i am trimmed up and runnning hard. But it does 50-55 easily and gets there pretty quick.

For local lakes i run the 19pitch 3 blade i have. Itll run 60 with this prop and probably more. But i run out of room in perris with it, it has a hell of a lot of torque and a great holeshot with the 19pitch. Perfect for tubing/skiing.

This year ill be out at the river for easter. should have my through transom finished by then too. Hopefully will gain another couple mph with the 21 pitch.

see i never knew people swapped props so much.  i thought you get the one that works well.  i really want a nice cruising prop.  im never going to be the fastest on the water so im not even going to try.  i just want to do a respectable 30-40cruising and not blow all my gas getting there.  im not so worried about towing or tubing, etc since we have 2 wakeboard boats to do that kinda stuff. 
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on February 17, 2014, 03:39:07 PM
see i never knew people swapped props so much.  i thought you get the one that works well.  i really want a nice cruising prop.  im never going to be the fastest on the water so im not even going to try.  i just want to do a respectable 30-40cruising and not blow all my gas getting there.  im not so worried about towing or tubing, etc since we have 2 wakeboard boats to do that kinda stuff.

Yeah i agree.... I only run the 19 for local lakes. My tube is a Big ass 4 person tube that takes a lot to get moving with 4 grown (not exactly skin and bones) people on it so ill run the 19 with it just for the extra oomph.

I mainly run the 19 locally because this is where we tend to use the tube, as well as its a cheapie prop that i dont care if i hit on something in perris or elsinore where i cant see anything.

And we all know that the local lakes dont seem to have the best class of people, so i dont care if my cheapie 19pitch stainless prop gets ripped off. Id be pissed if my new 21 did though

I will say that at the river the 21 stays on 99.99% of the time, ive only changed it once when i spun my old 21. For me the 21 will pull a skier, wakeboarder, single tube and truth be told the 4 person tube just fine (havent tried it). And I can make it from needles to havasu springs on one tank of fuel.

If i remember correctly crusing speed with the 21 is right at the 30-40 mph range. The 23 was a little faster and saved a little fuel but to me it was negligible, and i like having the ability to spin it pretty high when/if i want to go fast. Not very often but has been known to happen.

I think that a 23 on your drive will be pretty close to a 21 on mine because of the gear ratio change. I think it should be pretty much perfect for you. You have more torque than i do but i think im making more top end hp so thats why i can swing it to the higher r's
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on February 17, 2014, 03:50:30 PM
ok so my old prop had this sleeve on the inside that the little lock nut ring thing folded into... but my new prop doesnt have that... and theres a good 1/4" of spline poking out the back.  what am i missing here?  ill roll down to west marine and pick one up.

old
(https://fbcdn-sphotos-c-a.akamaihd.net/hphotos-ak-prn1/t1/1798165_10152026626579833_579081701_n.jpg)

new
(https://scontent-a.xx.fbcdn.net/hphotos-frc1/t1/1653698_10152026626634833_1487262295_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on February 17, 2014, 04:01:00 PM
ok so my old prop had this sleeve on the inside that the little lock nut ring thing folded into... but my new prop doesnt have that... and theres a good 1/4" of spline poking out the back.  what am i missing here?  ill roll down to west marine and pick one up.

old
(https://fbcdn-sphotos-c-a.akamaihd.net/hphotos-ak-prn1/t1/1798165_10152026626579833_579081701_n.jpg)

new
(https://scontent-a.xx.fbcdn.net/hphotos-frc1/t1/1653698_10152026626634833_1487262295_n.jpg)

The ring (circled) wont come out of your old prop?
(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fimg.photobucket.com%2Falbums%2Fv643%2Fsteves86ta%2F1798165_10152026626579833_579081701_n_zpsaf39ee72.jpg&hash=c9727e599e56c6374563a628fd7b65632d44603f) (http://smg.photobucket.com/user/steves86ta/media/1798165_10152026626579833_579081701_n_zpsaf39ee72.jpg.html)

If not, i have a couple of these

http://www.overtons.com/modperl/product/details.cgi?pdesc=Mercruiser-Aft-Washer-97-up&i=23395&aID=601O3&merchID=4006 (http://www.overtons.com/modperl/product/details.cgi?pdesc=Mercruiser-Aft-Washer-97-up&i=23395&aID=601O3&merchID=4006)

that should be all you need
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on February 17, 2014, 04:09:25 PM
nah on my old aluminum prop its like a whole sleeve... aft washer.  got it.  thanks.
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on February 17, 2014, 04:19:50 PM
nah on my old aluminum prop its like a whole sleeve... aft washer.  got it.  thanks.

What kind of hub is in your stainless prop? Is it one piece or like this?

http://teaguecustommarine.com/em0011/flo-torq-ii-hub-kit-400hp-and-under.html (http://teaguecustommarine.com/em0011/flo-torq-ii-hub-kit-400hp-and-under.html)

or this

http://teaguecustommarine.com/em0011/flo-torq-ii-solid-hub-kit-merc-400hp-plus-1-shaft.html (http://teaguecustommarine.com/em0011/flo-torq-ii-solid-hub-kit-merc-400hp-plus-1-shaft.html)

If its not the solid one.... i highly recommend getting one. Spinning a stock one SUCKS going against river current... Ask me how i know
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on February 17, 2014, 06:14:41 PM
What kind of hub is in your stainless prop? Is it one piece or like this?

http://teaguecustommarine.com/em0011/flo-torq-ii-hub-kit-400hp-and-under.html (http://teaguecustommarine.com/em0011/flo-torq-ii-hub-kit-400hp-and-under.html)

or this

http://teaguecustommarine.com/em0011/flo-torq-ii-solid-hub-kit-merc-400hp-plus-1-shaft.html (http://teaguecustommarine.com/em0011/flo-torq-ii-solid-hub-kit-merc-400hp-plus-1-shaft.html)

If its not the solid one.... i highly recommend getting one. Spinning a stock one SUCKS going against river current... Ask me how i know

im not sure really... i dont see any way to remove the hub from mine.

(https://fbcdn-sphotos-g-a.akamaihd.net/hphotos-ak-frc3/t1/1911775_10152026808859833_1190517563_n.jpg)

(https://scontent-b.xx.fbcdn.net/hphotos-prn1/t1/923145_10152026808899833_1755655110_n.jpg)

those 2 you posted make more sense to me... the part where the nut goes locks into the actual hub connected to the spline... theres no way for the nut to back out once the tabs are locked down.  if i get a "aft washer" (i went around to a few stores today, none had one in stock) theres nothing really preventing the nut from backing off...
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on February 17, 2014, 06:21:41 PM
That hub looks like the one I had in the prop I spun. I don't believe they are replaceable. You will have to get an aft washer to run it.

If you spin it the prop is basically trashed. Some prop shops can replace them but I think its like 125-150. You can provably find a used prop in like new condition for 150-200 with a replaceable hub.

Just an FYI. I carry extra prop hardware (nut, tab washer, aft washer) and an extra prop at all times. Along with the tools to change it. I've only needed to once and it was a PITA in water in the evening with hardly any light.

If I were you I'd look for an aft washer. Run the prop to see if you like it. Then look for a prop with a replaceable hub and keep this as the backup prop.

Mine spun running up to Jack Smith from pirates cove with a very loaded boat and running almost wot.

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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on February 17, 2014, 06:29:11 PM
thanks for all the help.  appreciate it.
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on February 17, 2014, 06:30:56 PM
No problem! I'll be hitting you up for some help on building a new hatch for my boat

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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on February 20, 2014, 09:22:29 PM
prop is on...  cant wait to try it out.

(https://fbcdn-sphotos-b-a.akamaihd.net/hphotos-ak-ash3/t1/1901140_10152032619319833_835483028_n.jpg)

missing part.  refered to as an "aft washer"
(https://fbcdn-sphotos-d-a.akamaihd.net/hphotos-ak-prn2/t1/1610028_10152032492324833_818181459_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on February 21, 2014, 06:30:36 AM
Looks good! Let me know how it works for you

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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on February 28, 2014, 12:23:57 AM
started tearing into the trim pumps for the k-planes... they were looking pretty sad as whoever owned em before me mustve painted them with a brush or something.  so its strip time, and then once they're clean ill hit em up with primer and a coat of mercruiser black paint.

(https://scontent-b-pao.xx.fbcdn.net/hphotos-frc1/t1/1939483_10152046277584833_276847371_n.jpg)

the solenoids are pretty grungy and 2 of the posts on em were damaged in shipping.  ill just buy all new ones.

(https://fbcdn-sphotos-d-a.akamaihd.net/hphotos-ak-prn2/t1/1800201_10152046277759833_704858045_n.jpg)

(https://scontent-b-pao.xx.fbcdn.net/hphotos-ash4/t1/1004965_10152046278469833_958457013_n.jpg)

insides looked good on the hydraulic pump side

(https://fbcdn-sphotos-e-a.akamaihd.net/hphotos-ak-prn1/t1/1013244_10152046277919833_296798086_n.jpg)

(https://scontent-b-pao.xx.fbcdn.net/hphotos-prn2/t1/1656050_10152046277714833_838057466_n.jpg)

the electric motors themselves werent too bad.  brushes and the surface they sit on was clean... but there was some surrounding rust.  ill clean em out and hit all the contact points with some fine sandpaper. 

(https://scontent-a-pao.xx.fbcdn.net/hphotos-ash3/t1/1688694_10152046277974833_1380266653_n.jpg)

aircraft stripper makes short work of any paintjob or finish.  you MUST be careful with this stuff. if you brush it on and it splatters in your eye you will be in a world of pain.  even a splatter on your arm will be burning like hell in a matter of seconds.  luckily it just dilutes with water if you do get any on you.

(https://scontent-b.xx.fbcdn.net/hphotos-prn2/t1/1891217_10152046278194833_1112760732_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on February 28, 2014, 05:55:48 AM
First time I uses aircraft stripper I had flip flops on.....  I was in a world of pain

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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on March 01, 2014, 09:22:15 PM
all clean.

(https://scontent-a.xx.fbcdn.net/hphotos-prn2/t1/1975250_10152049897539833_46306823_n.jpg)

now to start on stripping the bottoms...
Title: Re: 21 Bahner I/O project...
Post by: rush1 on March 02, 2014, 06:34:23 AM
Lmao flip flops,  the first time I used it I was 15 I learned the hard way too.

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Title: Re: 21 Bahner I/O project...
Post by: Your Mom on March 02, 2014, 12:09:04 PM
Lmao flip flops,  the first time I used it I was 15 I learned the hard way too.

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x3 got blisters on my feets
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on March 03, 2014, 09:01:04 PM
stop... primer time...

(https://scontent-a.xx.fbcdn.net/hphotos-frc3/t1/10007411_10152054014289833_921748475_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on March 03, 2014, 09:49:39 PM
armatures for the motors... they were a little rusty before.  gave a quick sand and then sprayed em with electric cleaner.  should be good to go.  ill pull the stators and clean those up and then im gonna solder some new leads onto em as the current ones are cracked and i dont want to start any fires anytime soon.

(https://scontent-a.xx.fbcdn.net/hphotos-prn1/t1/1619220_10152054067344833_605399025_n.jpg)

(https://fbcdn-sphotos-e-a.akamaihd.net/hphotos-ak-prn1/t1/1654355_10152054067399833_1390355342_n.jpg)

(https://scontent-b.xx.fbcdn.net/hphotos-frc1/t1/1654055_10152054067314833_2021516093_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on March 03, 2014, 11:54:10 PM
first coat. 

(https://scontent-b.xx.fbcdn.net/hphotos-prn2/t1/1891041_10152054174059833_2057138777_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on March 16, 2014, 12:42:38 PM
still tinkering.  my electrical panel was a little large and i wasnt a fan of the exposed wires.  sooo i made this instead.  fused, relayed, and a little light for when things turn on. 

(https://scontent-a-sjc.xx.fbcdn.net/hphotos-ash3/t1.0-9/1966874_10152076047499833_692551587_n.jpg)

(https://scontent-b-sjc.xx.fbcdn.net/hphotos-frc3/t1.0-9/1970686_10152076047554833_323678916_n.jpg)

(https://scontent-b-sjc.xx.fbcdn.net/hphotos-prn2/t1.0-9/10003451_10152076047634833_604443272_n.jpg)

(https://fbcdn-sphotos-b-a.akamaihd.net/hphotos-ak-frc3/t1/10001500_10152076047699833_106897112_n.jpg)


also made some progress on my trim pumps.  all painted and new solenoids.

(https://scontent-a-sjc.xx.fbcdn.net/hphotos-frc3/t1.0-9/1175516_10152075665309833_1253295489_n.jpg)

Title: Re: 21 Bahner I/O project...
Post by: steves86ta on March 16, 2014, 02:08:25 PM
I need your electrical skills

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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on March 16, 2014, 04:15:14 PM
I need your electrical skills

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i was wondering if i built a couple harnesses with boxes if they would sell.  ive seen some trainwrecks of electrical in pix.  no fuses, all wires are red, etc. 
Title: Re: 21 Bahner I/O project...
Post by: GT Jets on March 16, 2014, 07:09:21 PM
i was wondering if i built a couple harnesses with boxes if they would sell.  ive seen some trainwrecks of electrical in pix.  no fuses, all wires are red, etc.


The question is not if they will sell, the question is, could make any money?

You have a set of mad skills on basically all aspects of mechanical crap. If you could buy the components cheap enough, i think you would do great.

Really enjoy your posts.

Don't let your head swell too much.  ::)

GT
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on March 16, 2014, 07:14:21 PM

The question is not if they will sell, the question is, could make any money?

You have a set of mad skills on basically all aspects of mechanical crap. If you could buy the components cheap enough, i think you would do great.

Really enjoy your posts.

Don't let your head swell too much.  ::)

GT

the biggest problem i would have with it, is making it modular enough to fit everyones needs and building it in such a way that anyone could understand "what to do next."  gauges are in all different configurations, and depending on engines all the senders are in different places. providing all the necessary connectors and leaving enough extra to reach everything without it getting too messy. 
Title: Re: 21 Bahner I/O project...
Post by: rush1 on March 17, 2014, 06:56:20 PM
Looks  great nice job

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Title: Re: 21 Bahner I/O project...
Post by: holorinhal on March 19, 2014, 07:53:10 PM
Awesome work!
How is the hatch comming along? I would like to see more of that. I am going to have to do something different with my hatch, now that I am running center rise exhaust. The risers are interfearing with the hatch.
I also have to decide if I want to install the exhaust tips, above the swim step or below.
Title: Re: 21 Bahner I/O project...
Post by: rush1 on March 20, 2014, 07:24:26 AM
Yeah where is the hatch project I was looking forward to seeing that oh yeah and don't screw it up lol

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Title: Re: 21 Bahner I/O project...
Post by: stierney11 on March 20, 2014, 09:53:42 AM
I would like one of those electrical panels


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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on March 20, 2014, 10:49:14 AM
Awesome work!
How is the hatch comming along? I would like to see more of that. I am going to have to do something different with my hatch, now that I am running center rise exhaust. The risers are interfearing with the hatch.
I also have to decide if I want to install the exhaust tips, above the swim step or below.

if i had to do it all over again and didnt already have 4" holes going thru my transom, i would get some S tubes and make it exit below the water line.  dont get me wrong i love the sound of a motor... but my boat is LOUD.  i have another thread somewheres where people are mentioning that pointing my exhaust towards the water and being so close to the water actually makes the sound waves bounce off the water and go everywhere.  did i mention its LOUD?  theres a ton of water coming out of the exhaust.  I'm looking into slip-in mufflers now.
Title: Re: 21 Bahner I/O project...
Post by: holorinhal on March 21, 2014, 05:08:55 PM
Hey Glenn, I just posted a thread about this, then I thought you may know.
Do you know what the centerline spacing is on the BBC center rise exhaust, from either the crank cl or drive cl?
Title: Re: 21 Bahner I/O project...
Post by: GT Jets on March 21, 2014, 06:30:30 PM
Hey Glenn, I just posted a thread about this, then I thought you may know.
Do you know what the centerline spacing is on the BBC center rise exhaust, from either the crank cl or drive cl?

I have to get the books out (yeah, paper ones)... As soon as I have an answer I will pm you.
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 14, 2014, 02:47:04 PM
I need your electrical skills

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i need paint skills.  lets trade + cash.  you paint.  ill wire up everything to the 9's.  ^-^
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on April 14, 2014, 02:54:08 PM
i need paint skills.  lets trade + cash.  you paint.  ill wire up everything to the 9's.  ^-^

Ill do you one better.... buy the stuff, you prep, bring it out and we can help you out and get it painted. I SUCK at body work but good at helping!
Title: Re: 21 Bahner I/O project...
Post by: damstarr on April 19, 2014, 04:39:59 PM
Any update on the engine cover

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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 21, 2014, 10:36:49 AM
i cant wait to get these installed.  they just look bad ass.

(https://scontent-b.xx.fbcdn.net/hphotos-frc3/t1.0-9/10291222_10152146880854833_2222730360413773956_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: rush1 on April 21, 2014, 03:44:33 PM
Yeah yeah bad ass where's our engine cover lol

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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on April 21, 2014, 04:33:57 PM
Yeah yeah bad ass where's our engine cover lol

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lol same spot it was before.  ive had 0 time to work on it.  im bummed.  :banghead:
Title: Re: 21 Bahner I/O project...
Post by: rush1 on April 21, 2014, 04:35:14 PM
I hear you,  I just thought you might want another boss on you lol

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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 10, 2014, 04:47:24 AM
out with the old.

(https://fbcdn-sphotos-g-a.akamaihd.net/hphotos-ak-frc1/t1.0-9/10178099_10152185653479833_8732473573605621856_n.jpg)

in with the new.  i needed something smaller so i could fit the 2 trim pumps for my k-planes.  not only is it half the size but its now covered in case it gets a sprinkle.  im also able to push the LED's to override the dash in case i want to turn something on.  in the pic below the ignition, bilge pump, and blower are on.  relay #2 is the starter and #5 is lights.

(https://scontent-a-lax.xx.fbcdn.net/hphotos-prn1/t1.0-9/10334385_10152185653524833_8410042767549128899_n.jpg)

Title: Re: 21 Bahner I/O project...
Post by: rush1 on May 10, 2014, 06:29:23 AM
That's awesome

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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 22, 2014, 09:25:39 AM
going a different direction with the planes.  my old set will be for sale soon.

https://www.youtube.com/watch?v=qCUOZefQeL0 (https://www.youtube.com/watch?v=qCUOZefQeL0)
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on May 22, 2014, 09:36:15 AM
going a different direction with the planes.  my old set will be for sale soon.

https://www.youtube.com/watch?v=qCUOZefQeL0 (https://www.youtube.com/watch?v=qCUOZefQeL0)
Let me know, i might be interested
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 23, 2014, 04:33:04 PM
they're on their way.  these look like a much better fit.

(https://fbcdn-sphotos-b-a.akamaihd.net/hphotos-ak-prn2/t1.0-9/10341549_10152214857744833_5559364376654202096_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 29, 2014, 11:17:17 PM
one pump rebuilt.  new wiring, cleaned up the motor.  new solenoids, etc.  then ill put the trim tabs up for sale. 

(https://scontent-a-sjc.xx.fbcdn.net/hphotos-xaf1/t1.0-9/10392430_10152227394274833_6683871763855238621_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: tamsone6 on May 30, 2014, 09:58:06 AM
What store do you get all your electrical stuff from? I'm planning on doing some of my switches over and I'd like to get fuses on all of my stuff.


Life is uncertain. Don't sip.
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 30, 2014, 10:15:59 AM
What store do you get all your electrical stuff from? I'm planning on doing some of my switches over and I'd like to get fuses on all of my stuff.


Life is uncertain. Don't sip.

theres an electronics store by my house in huntington beach called JK Electronics.  I got the box, relay mount, leds, and fuses.  and i ended up finding the bosch relays at a swapmeet in long beach.  bosch relays are hard to find and MOST places will sell you the china knockoffs. The switches came from West Marine as I wanted something brass/stainless that would hold up to the elements and not turn to rusted crap like most vatozone/pepboys junk. 
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 30, 2014, 10:48:33 AM
thanks to morepower for the hookup on the wheels.  they're at the tire store now having new rubber put on em. and i paid em an extra $5 a wheel to scrape the inside of em out as they had a good solid 1" thick coating of wheel grease.  good progress on the triple axle conversion.  I just need the leafs and hangers at this point.

(https://scontent-a.xx.fbcdn.net/hphotos-xfa1/t1.0-9/10322435_10152228346249833_2956735195088122246_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: tamsone6 on May 30, 2014, 12:47:24 PM

theres an electronics store by my house in huntington beach called JK Electronics.  I got the box, relay mount, leds, and fuses.  and i ended up finding the bosch relays at a swapmeet in long beach.  bosch relays are hard to find and MOST places will sell you the china knockoffs. The switches came from West Marine as I wanted something brass/stainless that would hold up to the elements and not turn to rusted crap like most vatozone/pepboys junk.

Thanks!!


Life is uncertain. Don't sip.
Title: Re: 21 Bahner I/O project...
Post by: rush1 on May 30, 2014, 12:51:36 PM
Google champion trailer there pretty cheap

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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 31, 2014, 03:13:57 AM
trailer is on jacks and so far its been a pain in the azz to get the suspension undone to where i can pull the axles out and unbolt the skids/steps.  every bolt is rusted solid and i ended up just cutting most of them.  i have one side off and i didnt feel like hammering out the shackle pins at 3am so i called it a night.  ill bust that out in the morning and head over to the trailer store and the metal shop to pick up some angle. 

(https://scontent-b-sjc.xx.fbcdn.net/hphotos-xpf1/t1.0-9/10363869_10152229203634833_4368694720109659172_n.jpg)

(https://scontent-b-sjc.xx.fbcdn.net/hphotos-xpa1/l/t1.0-9/10325171_10152229203504833_775403514446862856_n.jpg)

(https://scontent-a-sjc.xx.fbcdn.net/hphotos-xaf1/t1.0-9/10339552_10152229203784833_4041680483716739639_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: dezerttoyota on May 31, 2014, 03:17:26 AM
If you need any help with welding let me no I have a 110 welder

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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on May 31, 2014, 05:06:14 PM
finally got the fenders and step/skids off with the suspension.  the rear bolts were just completely rusted.  tried a cutting wheel but there just wasnt any room.  so i broke out my giant cheater bar and broke the bolts off with my big dog crab arms.

messin around seeing what it'll look like

(https://scontent-a-sjc.xx.fbcdn.net/hphotos-xfp1/t1.0-9/10417663_10152231125569833_2261814823685122316_n.jpg)

all new suspension hardware, hangers, straps, springs, equalizers, and bolts.

(https://scontent-a-sjc.xx.fbcdn.net/hphotos-xfp1/t1.0-9/10304705_10152231171174833_306213274305185596_n.jpg)

(https://scontent-b-sjc.xx.fbcdn.net/hphotos-xpa1/t1.0-9/10344780_10152231223904833_2839234342250513617_n.jpg)

all the bolts are greasable with zirc fittings and the equalizers have nylon inserts.  no more squeaks and it should last a little longer with the salt dips.

(https://scontent-a-sjc.xx.fbcdn.net/hphotos-xpa1/t1.0-9/1512722_10152231171114833_1772599611914744573_n.jpg)

monday im picking up a pair of 10' 4x2 angle and then im gonna mock it all up.  i did a quick measure on the floor and it put my end axles at 68" apart which gives me a good 4-6" between each tire and to the fenders.  perfect!  the guy at the trailer store wasnt of much help dimensions wise.  im not sure if i want to put steps back on it or not.  i like the way trailers look with floating fenders but getting in/out of the boat on teh trailer will be a complete pain in the ass...
Title: Re: 21 Bahner I/O project...
Post by: beerjet on May 31, 2014, 07:29:57 PM
finally got the fenders and step/skids off with the suspension.  the rear bolts were just completely rusted.  tried a cutting wheel but there just wasnt any room.  so i broke out my giant cheater bar and broke the bolts off with my big dog crab arms.

messin around seeing what it'll look like

(https://scontent-a-sjc.xx.fbcdn.net/hphotos-xfp1/t1.0-9/10417663_10152231125569833_2261814823685122316_n.jpg)

all new suspension hardware, hangers, straps, springs, equalizers, and bolts.

(https://scontent-a-sjc.xx.fbcdn.net/hphotos-xfp1/t1.0-9/10304705_10152231171174833_306213274305185596_n.jpg)

(https://scontent-b-sjc.xx.fbcdn.net/hphotos-xpa1/t1.0-9/10344780_10152231223904833_2839234342250513617_n.jpg)

all the bolts are greasable with zirc fittings and the equalizers have nylon inserts.  no more squeaks and it should last a little longer with the salt dips.

(https://scontent-a-sjc.xx.fbcdn.net/hphotos-xpa1/t1.0-9/1512722_10152231171114833_1772599611914744573_n.jpg)

monday im picking up a pair of 10' 4x2 angle and then im gonna mock it all up.  i did a quick measure on the floor and it put my end axles at 68" apart which gives me a good 4-6" between each tire and to the fenders.  perfect!  the guy at the trailer store wasnt of much help dimensions wise.  im not sure if i want to put steps back on it or not.  i like the way trailers look with floating fenders but getting in/out of the boat on teh trailer will be a complete pain in the ass...
I didn't want any steps on mine either.
More importantly, I didn't want people who don't know shit, climbing all over my trailer.
What the hell do I know, I'm just a paying customer.
If people want in, pick them up at the dock where they can safety climb DOWN INTO the boat.
That's just me though.

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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on June 02, 2014, 02:25:55 PM
sweeet.  better trim tabs came in today. they look nooiiice!

(https://scontent-a.xx.fbcdn.net/hphotos-xpa1/t1.0-9/10409788_10152235498379833_6979763304986426476_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on June 03, 2014, 01:08:31 AM
these will be a MUUUUCH better size for the boat...

(https://scontent-a-sjc.xx.fbcdn.net/hphotos-xpa1/t31.0-8/10380187_10152236382924833_315997210931144336_o.jpg)

put the larger 280s on ebay with trim pumps.  hopefully they go to a good home. 
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on June 03, 2014, 06:25:43 PM
one side done.

(https://scontent-b.xx.fbcdn.net/hphotos-xpf1/t1.0-9/10382986_10152237870099833_6477882671489242119_n.jpg)

springs are flipped right now.  its a losing battle to flip em over without the axles mounted up...

(https://fbcdn-sphotos-a-a.akamaihd.net/hphotos-ak-xpf1/t1.0-9/10372597_10152237870154833_8754200596262244731_n.jpg)

(https://scontent-b.xx.fbcdn.net/hphotos-xpf1/t1.0-9/10268434_10152237870129833_9101980098135192571_n.jpg)

(https://fbcdn-sphotos-c-a.akamaihd.net/hphotos-ak-xaf1/t1.0-9/10366079_10152237870334833_2756773458100227433_n.jpg)

super excited with how it turned out so far.  gonna make mounts for the fenders/trailer lights next. 
Title: Re: 21 Bahner I/O project...
Post by: carlitos on June 03, 2014, 07:59:17 PM
What are the benefits with having a 3 axle trailer besides the load carrying capacity.
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on June 03, 2014, 08:17:30 PM
What are the benefits with having a 3 axle trailer besides the load carrying capacity.

besides having more tires?  nothing really.  i just like the way it looks for the most part.  heh.
Title: Re: 21 Bahner I/O project...
Post by: beerjet on June 03, 2014, 09:11:28 PM
What are the benefits with having a 3 axle trailer besides the load carrying capacity.
1. Tows like its on rails on long hauls...
2. Absorbs bumps in the road better which is easier on hulls, which is really nice for me since I dont tie my boat down.
3. Looks tits.


-beerjet-

Title: Re: 21 Bahner I/O project...
Post by: carlitos on June 03, 2014, 09:15:24 PM
That's good to know
Title: Re: 21 Bahner I/O project...
Post by: mash on it on June 03, 2014, 10:58:19 PM
wears f'n tires like crazy
bitch to back in in tight spaces
always loose wheel bearings

Just my $.02
Dan'l
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on June 03, 2014, 11:00:55 PM
wears f'n tires like crazy
bitch to back in in tight spaces
always loose wheel bearings

Just my $.02
Dan'l

looks bad ass...

(https://scontent-a.xx.fbcdn.net/hphotos-xfp1/t31.0-8/1602013_10152047602899833_2016610526_o.jpg)

(https://fbcdn-sphotos-g-a.akamaihd.net/hphotos-ak-xpa1/t31.0-8/1900216_10152047602459833_1778480496_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: mash on it on June 03, 2014, 11:07:53 PM
looks bad ass...

(https://scontent-a.xx.fbcdn.net/hphotos-xfp1/t31.0-8/1602013_10152047602899833_2016610526_o.jpg)

(https://fbcdn-sphotos-g-a.akamaihd.net/hphotos-ak-xpa1/t31.0-8/1900216_10152047602459833_1778480496_o.jpg)

7500 lb worth of axles for a 3000 lb boat- 2 is plenty
I'll be at the river tomorrow...

Dan'l
Title: Re: 21 Bahner I/O project...
Post by: SoCalPSD on June 03, 2014, 11:59:37 PM
I don't think it's the trailer making those boats look that good......just saying.


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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on June 04, 2014, 12:04:00 AM
I don't think it's the trailer making those boats look that good......just saying.


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yup mine will still be a turd.   :banghead:
Title: 21 Bahner I/O project...
Post by: SoCalPSD on June 04, 2014, 12:13:57 AM
And just imagine how hard it's gonna be to get that thing in your garage, you though it was hard with a tandem and a longer tung......... Your drive way is gonna look like a drift track with all those skid marks....... And that's just after pulling it out...... Lol, just imagine the horror putting it back in.


But yah they do look pretty sweet
Title: Re: 21 Bahner I/O project...
Post by: rush1 on June 04, 2014, 06:26:17 AM
yup mine will still be a turd.   :banghead:
Just throw more money at it😆

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Title: Re: 21 Bahner I/O project...
Post by: 5150whiteboy on June 04, 2014, 09:14:19 AM
This boat is badass as fuck!!!


SRC

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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on June 04, 2014, 06:49:09 PM
little more progress on my turd of a boat...

(https://scontent-b.xx.fbcdn.net/hphotos-xap1/t1.0-9/10346462_10152239733154833_5516372718782290645_n.jpg)

gonna buy new ubolts, the ones i have for the original axles are suuuuper rusty and a pain in the ass to put back on.  then its back under the trailer to get bolted up and make some mounts for the fenders. 
Title: Re: 21 Bahner I/O project...
Post by: rush1 on June 04, 2014, 10:45:25 PM
little more progress on my turd of a boat...

(https://scontent-b.xx.fbcdn.net/hphotos-xap1/t1.0-9/10346462_10152239733154833_5516372718782290645_n.jpg)

gonna buy new ubolts, the ones i have for the original axles are suuuuper rusty and a pain in the ass to put back on.  then its back under the trailer to get bolted up and make some mounts for the fenders.
run a tap and die over them and see if they'll clean up,  it's looking great nice job. Did you ever change your trim tabs?

Sent from my SCH-I545 using SoCal Jet Boats mobile app I meant to ask you what gauge angle did you use ?
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on June 04, 2014, 10:49:12 PM
run a tap and die over them and see if they'll clean up,  it's looking great nice job. Did you ever change your trim tabs?

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i would tap and die them but i cut a few of em because the bolts were completely rusted  after 30 years and even the almighty pb blaster and a torch wouldnt bust em loose. i tried wire wheeling the rust off them but no dice.

the trim tabs are next on the list.  the boat and trailer are on jackstands in the garage right now and i cant get to the transom. 
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on June 08, 2014, 10:08:47 PM
just finishing bolting everything up and getting it all aligned.  goddamn theres a lot of long ubolts to tighten. then i gotta trim them all.  but its sitting on the suspension now and off the jackstands.  so far so good.  all the equalizers are looking pretty level and thats a good sign, and a good amount of weight on the tongue. next is drilling the holes to bolt the skids to the trailer, and then im going to build the mounts for the fenders. 

(https://fbcdn-sphotos-g-a.akamaihd.net/hphotos-ak-xpf1/t1.0-9/10345832_10152247790989833_665477677336964582_n.jpg)

(https://scontent-a-lax.xx.fbcdn.net/hphotos-xfp1/t1.0-9/10269424_10152247790944833_851764506394025085_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: bbhawaiian18 on June 09, 2014, 04:44:38 AM
Lookin good.

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Title: Re: 21 Bahner I/O project...
Post by: rush1 on June 09, 2014, 05:40:30 PM
Rule of thumb is 10 to 15 percent tounge weight

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Title: Re: 21 Bahner I/O project...
Post by: rush1 on June 09, 2014, 05:40:50 PM
Looking good

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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on June 13, 2014, 07:45:34 PM
made mounts for the fenders and added training wheels to the trailer. 

(https://scontent-b.xx.fbcdn.net/hphotos-xpa1/t1.0-9/10446504_10152258578254833_6910277374323701365_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: rush1 on June 13, 2014, 09:48:21 PM
Do you still have your chrome fenders?

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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on June 13, 2014, 10:16:42 PM
Do you still have your chrome fenders?

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yup they're in the for sale section.
Title: Re: 21 Bahner I/O project...
Post by: rush1 on June 13, 2014, 10:18:42 PM
I'm short of cash for the next week so if there not sold by then I'll buy them off of you keep me posted

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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on June 19, 2014, 09:28:43 PM
putting small steps on the trailer.  nothing really worth stepping on... just enough to "be there"...

(https://scontent-a.xx.fbcdn.net/hphotos-xpa1/t1.0-9/10384205_10152272535064833_5527114888756887498_n.jpg)

(https://scontent-a.xx.fbcdn.net/hphotos-xfa1/t1.0-9/10494858_10152272535089833_3504674345595777872_n.jpg)
Title: 21 Bahner I/O project...
Post by: Riverlife_ on June 19, 2014, 09:45:30 PM
.
Title: Re: 21 Bahner I/O project...
Post by: 5150whiteboy on June 19, 2014, 09:46:44 PM
This is my buddies boat, runs damn good I think was right at 98-100mph In needles. For a family cruiser ;)


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Holy crap that's sick!!!

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Title: Re: 21 Bahner I/O project...
Post by: Riverlife_ on June 19, 2014, 09:47:30 PM

Holy crap that's sick!!!

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This is my buddies boat, runs damn good I think was right at 98-100mph In needles. For a family cruiser ;)



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Title: Re: 21 Bahner I/O project...
Post by: 5150whiteboy on June 19, 2014, 09:49:40 PM
This is my buddies boat, runs damn good I think was right at 98-100mph In needles. For a family cruiser ;)



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such a nice boat great color scheme I wanna see the interior lol just so I can dream.

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Title: Re: 21 Bahner I/O project...
Post by: Riverlife_ on June 19, 2014, 09:52:04 PM

such a nice boat great color scheme I wanna see the interior lol just so I can dream.

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lemme see if I can find some pics


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Title: Re: 21 Bahner I/O project...
Post by: 5150whiteboy on June 19, 2014, 09:54:44 PM
lemme see if I can find some pics


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u da man

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Title: Re: 21 Bahner I/O project...
Post by: Riverlife_ on June 19, 2014, 10:09:49 PM
Only ones I have, none with just the full interior, it's just a simple but modern look and is very comfortable. It really is a family used boat


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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on June 19, 2014, 10:27:04 PM
id love to have something as bitchin as that boat... i just dont have pockets deep enough.
Title: Re: 21 Bahner I/O project...
Post by: 5150whiteboy on June 20, 2014, 06:13:06 AM
That is super nice and he did a great job with it ...... maybe one day when the kids are gone!!!!!

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Title: Re: 21 Bahner I/O project...
Post by: 82daytona on June 20, 2014, 08:26:51 AM
Thread jackers! Keep on truckin mr kayotik Lookin good


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Title: Re: 21 Bahner I/O project...
Post by: holorinhal on June 21, 2014, 01:46:38 PM
The trailer looks sweet! Nice job.
Have you made any progress on the engine hatch?
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on June 29, 2014, 12:57:54 PM
hatch progress... not much.  notice the front is at an angle and the rear is flat.  so the side pieces have a twist in them.  complicted by the fact that the front of the hatch is a good 3" wider than the rear AAAND nothing in a boat is square. 

(https://scontent-a.xx.fbcdn.net/hphotos-xpf1/t1.0-9/10401866_10152293270539833_8636692832891187671_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on June 29, 2014, 10:27:17 PM
dont mind my dangling wires in my engine bay, im running some extra for LED lights...  >:D

(https://scontent-a.xx.fbcdn.net/hphotos-xpf1/t1.0-9/10518636_10152293985169833_1925345756295343548_n.jpg)

(https://fbcdn-sphotos-g-a.akamaihd.net/hphotos-ak-xfp1/t1.0-9/10463878_10152293985209833_2311655986133882057_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on July 01, 2014, 09:37:22 PM
only progress tonight... cut the hole in my rear seat base so I can put things under it and put in a little access hole to get to the bilge.

(https://scontent-b-lax.xx.fbcdn.net/hphotos-xfp1/t1.0-9/10427683_10152298084149833_1500879290066827533_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: rush1 on July 01, 2014, 10:06:51 PM
That's looking great bud

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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on July 02, 2014, 02:17:10 AM
i gotta trim about 1" off each side of my danforth anchor to get it to fit.  but our 2 lifejackets, 2 bumpers, 50' of rope, sand spike, etc.  its nice to have a boat with storage space...

(https://scontent-b.xx.fbcdn.net/hphotos-xfp1/t1.0-9/10421594_10152298338759833_1016637707949971185_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on July 02, 2014, 06:27:23 AM
Hey kayotk

Can I bother you for some close ups and additional pics of your hatch? My wood working skills are retarded and I need to build a new hatch for the Bahner.

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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on July 08, 2014, 09:04:26 PM
drilled some rather large holes in my transom for these bad boys. 

(https://fbcdn-sphotos-c-a.akamaihd.net/hphotos-ak-xpf1/t31.0-8/10482068_10152311800794833_8637831638214911195_o.jpg)

(https://scontent-a.xx.fbcdn.net/hphotos-xpf1/t31.0-8/10368365_10152311800809833_4023671987383330072_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: rush1 on July 09, 2014, 06:40:18 AM
Keep us posted as to how they work out .

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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on July 10, 2014, 11:32:32 PM
little hatch progress..

laminated 3 sheets of plywood together with epoxy resin and fiberglass cloth.  then ill do a final layer across the top and on the inside of it.  should be strong enough to drive a car on when its done. 

(https://fbcdn-sphotos-c-a.akamaihd.net/hphotos-ak-xpa1/t1.0-9/1525013_10152315885289833_6759358496407031893_n.jpg)

(https://scontent-a-lax.xx.fbcdn.net/hphotos-xfp1/l/t1.0-9/10550856_10152315885334833_8175662919717237061_n.jpg)

(https://fbcdn-sphotos-g-a.akamaihd.net/hphotos-ak-xpa1/v/t1.0-9/10407985_10152315885199833_2119359750970871947_n.jpg?oh=6c87fc46c3cb4349923b59f1925570b6&oe=54562706&__gda__=1414812432_b6a8099e8b51c8646eb5b92864b46774)

(https://fbcdn-sphotos-f-a.akamaihd.net/hphotos-ak-xpf1/v/t1.0-9/1908382_10152315885364833_8467784382476407959_n.jpg?oh=f66143367ea6867d608b86f46d0f77af&oe=54465B35&__gda__=1413858058_9078e41035a1f15921738605e12fcdf9)

(https://fbcdn-sphotos-a-a.akamaihd.net/hphotos-ak-xpf1/t1.0-9/10460509_10152315885254833_6144166427510309020_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: rush1 on July 11, 2014, 06:56:57 AM
Looking good bud.

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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on July 12, 2014, 07:52:23 PM
after laminating the whole thing... little rough...

(https://fbcdn-sphotos-e-a.akamaihd.net/hphotos-ak-xfa1/t1.0-9/1902798_10152319987339833_5186534555222526359_n.jpg)

lots of sanding... nice and smooth
(https://fbcdn-sphotos-c-a.akamaihd.net/hphotos-ak-xpa1/t1.0-9/281901_10152319987414833_4783350079378995683_n.jpg)

(https://scontent-b.xx.fbcdn.net/hphotos-xfp1/t1.0-9/10500363_10152319987274833_1093649462826224723_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on July 15, 2014, 01:55:37 PM
what kind of plywood? And where are you getting it?

Thanks!
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on July 18, 2014, 10:33:12 PM
2 layers of cloth done.

(https://fbcdn-sphotos-a-a.akamaihd.net/hphotos-ak-xpa1/t1.0-9/10513274_10152335213224833_7736313714882162062_n.jpg)

one of the best things about cloth... when its saturated its almost clear...

(https://scontent-b-lax.xx.fbcdn.net/hphotos-xfp1/t1.0-9/10488380_10152335213374833_5697617461307825641_n.jpg)


Title: Re: 21 Bahner I/O project...
Post by: steves86ta on July 18, 2014, 10:34:34 PM
So what kind of wood?

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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on July 18, 2014, 10:47:13 PM
So what kind of wood?

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honestly im not really sure... it was whatever i had leftover from my nursery project... i used it to cover the walls when i was putting in the wainscoting.  its super thin, maybe 1/8" thick.  i dont really think it matters.  it had 0 strength before the fiberglassing and now its freakin solid. 
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on July 19, 2014, 02:03:21 PM
Do u guys plan to be standing or laying on it?

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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on July 19, 2014, 04:38:43 PM
Do u guys plan to be standing or laying on it?

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yeah gotta get in the boat somehow...

(https://fbcdn-sphotos-h-a.akamaihd.net/hphotos-ak-xpf1/t1.0-9/10551001_10152337254029833_8299494597825725813_n.jpg)

holds my 215lb ass with no cracks or creaks... heh.

now its white... wife has me on a boat budget.  grr.  ill get it upholstered some day.  just gotta save a 20 here... 20 there... heh.

(https://scontent-b-lax.xx.fbcdn.net/hphotos-xfp1/t1.0-9/10431566_10152337257994833_7641783555800881599_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on July 20, 2014, 07:37:26 AM
Cool thanks man. I'm gonna be building one and my carpentry skills are non existent

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Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on July 27, 2014, 09:16:41 PM
trim tabs fully mounted and siliconed on.  used orings on the bolts and washers along with 3m marine silicone to seal em up.  all holes are coasted in resin, etc. 

(https://fbcdn-sphotos-d-a.akamaihd.net/hphotos-ak-xpa1/t31.0-8/10518601_10152352904489833_2095455890485042733_o.jpg)

the 110s tabs are pretty sweet in that they have the pumps attached to them... having 3x trim pumps not only is heavy but a lot of hydraulic hoses, wiring, etc back there...

(https://fbcdn-sphotos-f-a.akamaihd.net/hphotos-ak-xpa1/t31.0-8/10460649_10152352904479833_7512336599663275631_o.jpg)

now to wire em up with some relays (put em on an amp meter and they dont pull more than ~25 amps when running so no need for the big solenoids like the regular trim pumps)  and then integrate it into my existing wire loom.
Title: Re: 21 Bahner I/O project...
Post by: HaulsBalls on July 28, 2014, 08:03:12 AM
trim tabs fully mounted and siliconed on.  used orings on the bolts and washers along with 3m marine silicone to seal em up.  all holes are coasted in resin, etc. 

(https://fbcdn-sphotos-d-a.akamaihd.net/hphotos-ak-xpa1/t31.0-8/10518601_10152352904489833_2095455890485042733_o.jpg)



When does the trailer get some more attention?  From the looks of things your bunks could use a bit more in either direction.  Squeeze that ass into those jeans!
Title: Re: 21 Bahner I/O project...
Post by: rush1 on July 28, 2014, 09:06:11 AM
Nice job bud it's looking great

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Title: Re: 21 Bahner I/O project...
Post by: steves86ta on July 28, 2014, 10:08:15 AM
I'm seriously starting to consider doing a catalina trip in the Bahner. You arent interested are ya?

Thinking about studying the weather patterns, and leaving early morning while the water is smooth. Staying the night and coming back the next mornign
Title: Re: 21 Bahner I/O project...
Post by: MorePower on July 28, 2014, 10:13:26 AM

I'm seriously starting to consider doing a catalina trip in the Bahner. You arent interested are ya?

Thinking about studying the weather patterns, and leaving early morning while the water is smooth. Staying the night and coming back the next mornign

Don't think about it, just do it when the forecast is decent. My buddies uncle made it there and back in a 14ft aluminum. And depending on the swell direction, Catalina will block the swell for you.


Sent with my Fingers

Title: Re: 21 Bahner I/O project...
Post by: steves86ta on July 28, 2014, 10:15:01 AM
Don't think about it, just do it when the forecast is decent. My buddies uncle made it there and back in a 14ft aluminum. And depending on the swell direction, Catalina will block the swell for you.


Sent with my Fingers
sounds good drew. Just never done it. Thinking about launching in newport and heading straight across
Title: Re: 21 Bahner I/O project...
Post by: MorePower on July 28, 2014, 10:21:28 AM

sounds good drew. Just never done it. Thinking about launching in newport and heading straight across

Best way to do it! Bring extra fuel!




Sent with my Fingers

Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on July 28, 2014, 10:25:14 AM
ive always wondered what that would be like... i drive down ocean blvd every morning to work and some days its PURE GLASS in the harbor.  I've heard buddies take sea-doo's to catalina all the time.  My only worry would be getting there and the sea kicks up and I'd be stuck.  The catalina express takes like 45 minutes and it goes what... 20mph?  Id imagine a regular boat like ours would be 30 mins if that each way.  Hell those catalina ski racers do it there and back in like 40 minutes doing 75mph on average.
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on July 28, 2014, 10:34:54 AM
ive always wondered what that would be like... i drive down ocean blvd every morning to work and some days its PURE GLASS in the harbor.  I've heard buddies take sea-doo's to catalina all the time.  My only worry would be getting there and the sea kicks up and I'd be stuck.  The catalina express takes like 45 minutes and it goes what... 20mph?  Id imagine a regular boat like ours would be 30 mins if that each way.  Hell those catalina ski racers do it there and back in like 40 minutes doing 75mph on average.

Yeah im not worried about it taking time.

what im thinking is going early saturday morning. Staying the night in Avalon, then heading home early Sunday morning.
Title: Re: 21 Bahner I/O project...
Post by: beerjet on July 28, 2014, 10:56:27 AM
Check with the coast guard, they have some very useful equipment you're going to want to buy before making the trip.

-beerjet-

Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on July 29, 2014, 12:17:20 AM
just layin a little carpet...

(https://fbcdn-sphotos-a-a.akamaihd.net/hphotos-ak-xfp1/v/t1.0-9/10376268_10152355340464833_5473977102187132019_n.jpg?oh=0242d0f674a2636d61a37e42f51b03f6&oe=54337EF1&__gda__=1414757268_e80d974abe2ae0a05fb393fc10ed3884)

gotta trim the edges after its all dry and then finish up the rest of the bare spots.

(https://fbcdn-sphotos-c-a.akamaihd.net/hphotos-ak-xpa1/t1.0-9/10556416_10152355340439833_4784650394987456054_n.jpg)
Title: Re: 21 Bahner I/O project...
Post by: Squirrel Master on July 29, 2014, 12:26:21 AM
Lookin good :thumbup:
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on August 01, 2014, 04:06:39 PM
2 clearance lights and 2 taillights showed up.

(https://fbcdn-sphotos-h-a.akamaihd.net/hphotos-ak-xap1/v/t1.0-9/10527781_10152362899414833_469728776830427635_n.jpg?oh=83e1014bb64c01b6dcbfdc1cc6721be1&oe=5450C5CE&__gda__=1414398455_fd41139487e3f42ddfbf47ea7829603c)

waiting for the 3 middle rear red lights and 2 more yellows for the middle of the trailer.  i always have people trying to merge into my trailer after i pass them...
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on August 25, 2014, 10:54:09 AM
hey Kayotk

Since youve had it out a few times, hows the cooling working out for you?

Can you give me a run down of how yours is setup? Im thinking about tossing the waterpump when i do my center riser conversion, and could use some info on your setup.

from the pictures it looks like you are running a Y from the drive to the bottom of the manifolds.

From the manifolds, to the waterpump inlets,

then through the intake and out to the risers?

Is this correct? Whats the operating temp like?

thanks
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on August 25, 2014, 10:58:54 AM
hey Kayotk

Since youve had it out a few times, hows the cooling working out for you?

Can you give me a run down of how yours is setup? Im thinking about tossing the waterpump when i do my center riser conversion, and could use some info on your setup.

from the pictures it looks like you are running a Y from the drive to the bottom of the manifolds.

From the manifolds, to the waterpump inlets,

then through the intake and out to the risers?

Is this correct? Whats the operating temp like?

thanks

yup thats pretty much how it all is plumbed up.  in the few times i have had it out, theres been 0 cooling issues.  The stock water pump and thermostat housing is basically to recirculate water in the system that is already warmed up.  It does run a little cool but at the same time my oil temps get hot enough to see whatever moisture is in the oil system to turn into steam out of my valve cover breathers.   everything is -10 (1/2") hose and there is PLENTY of water coming out the back to cool the exhaust. 
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on August 25, 2014, 11:00:21 AM
do you also have to run a water "dump" or just out the riser?
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on August 25, 2014, 11:31:08 AM
do you also have to run a water "dump" or just out the riser?

everything goes out the risers.  no dump.

(old vid)
https://www.youtube.com/watch?v=BYeTIJVMDjU&list=UUQQuwA5NHmjx-vjHN2Y1wFQ (https://www.youtube.com/watch?v=BYeTIJVMDjU&list=UUQQuwA5NHmjx-vjHN2Y1wFQ)
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on August 25, 2014, 12:25:16 PM
everything goes out the risers.  no dump.

(old vid)
https://www.youtube.com/watch?v=BYeTIJVMDjU&list=UUQQuwA5NHmjx-vjHN2Y1wFQ (https://www.youtube.com/watch?v=BYeTIJVMDjU&list=UUQQuwA5NHmjx-vjHN2Y1wFQ)
cool thanks. work blocks youtube :-(

I really appreciate the input
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on August 25, 2014, 12:26:03 PM
one last question. You're just running a thermostat block off plate right?

Does the motor build any heat at all?
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on August 31, 2014, 10:37:45 PM
too lazy to put it in the garage tonight.

(https://fbcdn-sphotos-c-a.akamaihd.net/hphotos-ak-xap1/t31.0-8/10495705_10152429145784833_5333571210168916608_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on August 31, 2014, 10:50:36 PM
and the best part of all... enjoying it with my baby.

(https://scontent-a-dfw.xx.fbcdn.net/hphotos-xfa1/t31.0-8/10620214_10152429162679833_2619905555557499733_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on September 03, 2014, 10:40:15 AM
 :thumbup:  :thumbup:  :thumbup:  :thumbup:
You probably know more than i do. But i thought anytime an infant was in the boat they had to wear their life jacket?

I ask because i  typically bring my gf and our 1yo. And she HATES the life jacket but i make her wear it the whole time

thanks
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on September 03, 2014, 10:57:20 AM
:thumbup:  :thumbup:  :thumbup:  :thumbup:
You probably know more than i do. But i thought anytime an infant was in the boat they had to wear their life jacket?

I ask because i  typically bring my gf and our 1yo. And she HATES the life jacket but i make her wear it the whole time

thanks

yup we're a "safety first" bunch.

(https://fbcdn-sphotos-h-a.akamaihd.net/hphotos-ak-xpa1/v/t35.0-12/10647524_10101386212725687_1431722649_o.jpg?oh=0c9e3bde7451d7a2af7fbd3f02b84f10&oe=540926F2&__gda__=1409900831_37b4572bfbe228991a82f741cac78acb)

(https://fbcdn-sphotos-c-a.akamaihd.net/hphotos-ak-xfa1/t31.0-8/10688429_10152433276549833_3906459481555520528_o.jpg)

we just took it off for that one pic, we were sitting in a cove, motor off, etc.
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on September 03, 2014, 11:01:51 AM
they have the same jacket lol

do you have one of these yet? Natallie absolutely loves it, and gets PISSED if we take her out of it. Target, it was like 10 bucks

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fimg.photobucket.com%2Falbums%2Fv643%2Fsteves86ta%2FMobile%2520Uploads%2FIMG_20140705_112144_973_zpsy13l3mme.jpg&hash=7b46ba53cee6835d2ce70c5461fe20cf02501ca7) (http://smg.photobucket.com/user/steves86ta/media/Mobile%20Uploads/IMG_20140705_112144_973_zpsy13l3mme.jpg.html)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on September 03, 2014, 11:06:30 AM
they have the same jacket lol

do you have one of these yet? Natallie absolutely loves it, and gets PISSED if we take her out of it. Target, it was like 10 bucks

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fimg.photobucket.com%2Falbums%2Fv643%2Fsteves86ta%2FMobile%2520Uploads%2FIMG_20140705_112144_973_zpsy13l3mme.jpg&hash=7b46ba53cee6835d2ce70c5461fe20cf02501ca7) (http://smg.photobucket.com/user/steves86ta/media/Mobile%20Uploads/IMG_20140705_112144_973_zpsy13l3mme.jpg.html)

ahh thats pretty cool lookin.  we're gonna skip this season and head out first thing next season.  i just gotta figure out where im gonna put all these toys in the boat.  haha.  im "toying" with the idea of cutting it down the middle and turning it into an open bow.  thats why i never installed my floor all the way up to the front of the boat.  it stops maybe 3-4' under the deck.
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on September 03, 2014, 11:13:05 AM
DO IT!!!!!

I want to convert mine badly, but dont have the cajones. lol

I store that under the bow with the noodles. But its inflatable and its one of those "spring floats" so it folds up nicely. I always have an inflator under one of the seats so that makes it quick and easy to inflate.

For storage i use under pass seat, and rear set. I also have a big rubbermaid tub in the engine compatment on the pass side. Not to much goes under the bow except the ez up and chairs skis, etc
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on September 03, 2014, 11:18:53 AM
ive always loved this boat:

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fwww.performanceboats.com%2Fattachment.php%3Fattachmentid%3D153339%26amp%3Bamp%3Bd%3D1332312061&hash=874b00ac59ae599dffabda8ffd2a65237223281d)

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fwww.performanceboats.com%2Fattachment.php%3Fattachmentid%3D153338%26amp%3Bamp%3Bd%3D1332311992&hash=1b6ccfaa2d5637823ecb2fd43ec8819987d2d73d)
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on September 03, 2014, 11:19:58 AM
do lose a lot of storage dont ya
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on September 03, 2014, 11:22:20 AM
do lose a lot of storage dont ya

yah.  im wondering if i convert it to an open bow, and switch to a belly tank, i could get more storage on the sides, speakers, pockets, etc.  i dunno what id really do with a ski locker.  none of us actually ski and if we ever wanted to the mother in law has a wakeboard boat with plenty of storage on their rack for that stuff. 
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on September 03, 2014, 11:26:38 AM
yah.  im wondering if i convert it to an open bow, and switch to a belly tank, i could get more storage on the sides, speakers, pockets, etc.  i dunno what id really do with a ski locker.  none of us actually ski and if we ever wanted to the mother in law has a wakeboard boat with plenty of storage on their rack for that stuff.

Have you been in any rough water with yours yet? I'd be worried about the strength. My bow Flexes a lot when in rough water you can watch it. Kinda freaky but no stress marks.

I would think converting it would make it a little more structurally sound
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on September 03, 2014, 11:46:20 AM
Have you been in any rough water with yours yet? I'd be worried about the strength. My bow Flexes a lot when in rough water you can watch it. Kinda freaky but no stress marks.

I would think converting it would make it a little more structurally sound

yeah mine flexes too... but in my tahiti i added a bulkhead and it got rid of all of that.  so its either i add a bulkhead or make it an open bow.
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on September 03, 2014, 11:54:15 AM
yeah mine flexes too... but in my tahiti i added a bulkhead and it got rid of all of that.  so its either i add a bulkhead or make it an open bow.

When I do the floor this winter. I plan to add a bulkhead

Might need a hand with the floor. Or atlwast some advice

Sent from my DROID RAZR HD using SoCal Jet Boats mobile app

Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on September 14, 2014, 09:08:09 PM
boat day today

(https://scontent-b-lax.xx.fbcdn.net/hphotos-xap1/v/t1.0-9/10603402_10152456666224833_4942181746393739288_n.jpg?oh=24f56101a1fa54cf098df4f2042a60a3&oe=5495D05C)
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on September 14, 2014, 09:09:37 PM
they have the same jacket lol

do you have one of these yet? Natallie absolutely loves it, and gets PISSED if we take her out of it. Target, it was like 10 bucks

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fimg.photobucket.com%2Falbums%2Fv643%2Fsteves86ta%2FMobile%2520Uploads%2FIMG_20140705_112144_973_zpsy13l3mme.jpg&hash=7b46ba53cee6835d2ce70c5461fe20cf02501ca7) (http://smg.photobucket.com/user/steves86ta/media/Mobile%20Uploads/IMG_20140705_112144_973_zpsy13l3mme.jpg.html)

lookie what i found

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fwww.growinguptessa.com%2Fwp-content%2Fuploads%2F2014%2F09%2FDSC_0444.jpg&hash=cdf0ede2d534a4f157e240ef0ea82eaf2be6d30f)

 ^-^
Title: Re: 21 Bahner I/O project...
Post by: JARVIS on September 14, 2014, 10:54:54 PM
adorable kid :D

ive got one of those float things too for my son....he likes it....but if water splashes his face....his world is ending   ;D

ka0tyk....question....ive been noticing more triple axle trailers lately....besides the load being split between 6 instead of 4 wheels...why the triple axles?  i get it on much larger boats....but on our boats...??

looks like it could be hard on tires in turns....and now have to replace 6 instead of 4 tires ( when the time comes) and would you now have to carry more spares?

pardon me for the silly question.  seeking knowledge boss..... :beer:
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on September 14, 2014, 11:32:25 PM
adorable kid :D

ive got one of those float things too for my son....he likes it....but if water splashes his face....his world is ending   ;D

ka0tyk....question....ive been noticing more triple axle trailers lately....besides the load being split between 6 instead of 4 wheels...why the triple axles?  i get it on much larger boats....but on our boats...??

looks like it could be hard on tires in turns....and now have to replace 6 instead of 4 tires ( when the time comes) and would you now have to carry more spares?

pardon me for the silly question.  seeking knowledge boss..... :beer:

all good points... and in all honesty a single axle will carry the load of most boats as long as its properly sized.  my competitive trailer's suspension was originally set up for the 18 foot tahiti that was on it before... so needless to say the ride was absolutely terrible when i put the 21 on it.  bouncy and the axles were in the completely wrong spot, if i filled the gas tanks the tongue would come off the ground by itself, so adjustment was in order regardless.   i liked the looks of the triple and aside from the little 1/2 mile jump to the local harbor our trips are all from OC to havasu... a long haul.  my first boat the 18' tahiti originally came with a single axle.  it swayed around while towing... so i found the competitive tandem.  it was great.  but towing with the triple is a whole different ballgame so far.  first off, lets get this out of the way... turns just plain suck. the axles/tires are all fighting with each other and you can hear it drag the wheels.  but ive never had a trailer tire actually "wear out" they almost always go bad from weather/time and crack.   For straight hauls, i dont even notice its back there.  it just carries the load perfect.  also with the triple the rear axle is at the very back of the trailer so going up my driveway it doesnt drag anymore.  the suspension on the tandem was all original, old and rusty so i was going to replace it all anyways. also i was able to find the chrome fenders and donor axle fairly easy and super cheap.  competitive used a "sled" design with 2 pieces of angle that bolt to the overall frame of the trailer so upgrading was easy with little modification to the trailer frame itself.
Title: Re: 21 Bahner I/O project...
Post by: JARVIS on September 15, 2014, 10:45:36 AM
Thanks for the explanation.   :thumbup:
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on September 15, 2014, 10:48:23 AM
lookie what i found

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fwww.growinguptessa.com%2Fwp-content%2Fuploads%2F2014%2F09%2FDSC_0444.jpg&hash=cdf0ede2d534a4f157e240ef0ea82eaf2be6d30f)

 ^-^

Nice! hope she likes it.
Title: Re: 21 Bahner I/O project...
Post by: WhyNot76 on September 16, 2014, 08:27:34 PM

lookie what i found

(https://www.socaljetboats.com/proxy.php?request=http%3A%2F%2Fwww.growinguptessa.com%2Fwp-content%2Fuploads%2F2014%2F09%2FDSC_0444.jpg&hash=cdf0ede2d534a4f157e240ef0ea82eaf2be6d30f)

 ^-^
  coolest things ever.. My 10mo old now makes motor noises when I pull him around lol


Sent from my iPhone using SoCal Jet Boats
Title: Re: 21 Bahner I/O project...
Post by: WhyNot76 on September 16, 2014, 08:28:46 PM
Freakin amazing build on the boat also man, checked it out from start til now earlier. Awesome work!👊🍻


Sent from my iPhone using SoCal Jet Boats
Title: Re: 21 Bahner I/O project...
Post by: rush1 on September 17, 2014, 06:29:37 AM
Hey when are you going to finish the engine hatch?

Sent from my SCH-I545 using SoCal Jet Boats mobile app

Title: Re: 21 Bahner I/O project...
Post by: beerjet on September 17, 2014, 02:03:22 PM
When are we gonna see a full throttle pass and some GPS numbers!

-beerjet-

Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on September 17, 2014, 02:06:18 PM
When are we gonna see a full throttle pass and some GPS numbers!

-beerjet-

i got it up to 50 on the speedo and the nose was buried into the water and i didnt feel like going any further i was barely in the 4k.  i posted a thread on "the other forum" about how to trim an i/o properly just waiting for a time to actually try it. 
Title: Re: 21 Bahner I/O project...
Post by: beerjet on September 17, 2014, 02:20:15 PM
i got it up to 50 on the speedo and the nose was buried into the water and i didnt feel like going any further i was barely in the 4k.  i posted a thread on "the other forum" about how to trim an i/o properly just waiting for a time to actually try it.
You're gonna make us all wait for the River Rats 3 dvd to come out, aren't you....
HAMMER!
FOCKING!
DOWN!
You'll never know what you did wrong until you break it.

-beerjet-

Title: Re: 21 Bahner I/O project...
Post by: steves86ta on September 17, 2014, 02:46:55 PM
i got it up to 50 on the speedo and the nose was buried into the water and i didnt feel like going any further i was barely in the 4k.  i posted a thread on "the other forum" about how to trim an i/o properly just waiting for a time to actually try it.

What questions did you have?

Sent from my DROID RAZR HD using SoCal Jet Boats mobile app

Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on September 17, 2014, 03:38:08 PM
What questions did you have?

Sent from my DROID RAZR HD using SoCal Jet Boats mobile app

it was more of a getting on plane should the drive be fully down, at what point do you raise it up?  whats the limit to raising it without and issue of the drive shaft/ujoints/bellows in regards to how the boat is riding?  I also have trim tabs, so I hear those can be put full down to make the boat plane faster at a slow speed, yadda yadda.  i did get some tips for calibrating my trim gauge with the sender and possibly to move it closer to me so i can visually see it as its somewhat important.  right now its at the furthest point away from me and without trim bezels at an angle its almost impossible to see it where i sit. 

as of right now i pushed the gogo stick forward until i hit 50 and then backed off with the drive fully down and the nose was sitting pretty low in the water.  i didnt want to stuff it or hook something and get pitched.
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on September 17, 2014, 03:46:43 PM
it was more of a getting on plane should the drive be fully down, at what point do you raise it up?  whats the limit to raising it without and issue of the drive shaft/ujoints/bellows in regards to how the boat is riding?  I also have trim tabs, so I hear those can be put full down to make the boat plane faster at a slow speed, yadda yadda.  i did get some tips for calibrating my trim gauge with the sender and possibly to move it closer to me so i can visually see it as its somewhat important.  right now its at the furthest point away from me and without trim bezels at an angle its almost impossible to see it where i sit. 

as of right now i pushed the gogo stick forward until i hit 50 and then backed off with the drive fully down and the nose was sitting pretty low in the water.  i didnt want to stuff it or hook something and get pitched.

Here's how i drive the same exact boat, so i would expect it to perform similarly in your boat.

from a stop i have the drive all the way down. Take off, once the boat planes out ill start bringing the drive up.

as far as how far really depends on how fast im going. if im trimmed to high for the cruising speed it'll porpoise so i just bring it down a little bit.

I have a trim gauge. I dont use it. I just drive by feel. Also when at the upper end, if its trimmed to high it'll chine walk which is slightly scary.

At a moderate cruising speed, im breaking water about my shoulder, when sitting in the drivers seat. In WFO conditions im breaking water about 2-3 feet in from the transom or so it seems.

You will be amazed how much nicer the ride is and the boats general attitude improves greatly. I do have my trim limit switch set to Mercruisers spec (off the top of my head i think the rams can go like 21 3/4" or so) I hardly ever trim it up that high, unless its a wide open run. But general cruising just when the boat feels free enough that its happy.

Like i said trimming it correctly will be a night and day difference, I will tell you that I NEVER have the drive all the way down unless im pulling a skier, or just coming on to plane. Once on plane i bring it up

Hope this helps
Title: Re: 21 Bahner I/O project...
Post by: beerjet on September 17, 2014, 04:09:25 PM
Here's how i drive the same exact boat, so i would expect it to perform similarly in your boat.

from a stop i have the drive all the way down. Take off, once the boat planes out ill start bringing the drive up.

as far as how far really depends on how fast im going. if im trimmed to high for the cruising speed it'll porpoise so i just bring it down a little bit.

I have a trim gauge. I dont use it. I just drive by feel. Also when at the upper end, if its trimmed to high it'll chine walk which is slightly scary.

At a moderate cruising speed, im breaking water about my shoulder, when sitting in the drivers seat. In WFO conditions im breaking water about 2-3 feet in from the transom or so it seems.

You will be amazed how much nicer the ride is and the boats general attitude improves greatly. I do have my trim limit switch set to Mercruisers spec (off the top of my head i think the rams can go like 21 3/4" or so) I hardly ever trim it up that high, unless its a wide open run. But general cruising just when the boat feels free enough that its happy.

Like i said trimming it correctly will be a night and day difference, I will tell you that I NEVER have the drive all the way down unless im pulling a skier, or just coming on to plane. Once on plane i bring it up

Hope this helps
So the same as a jet....

-beerjet-

Title: Re: 21 Bahner I/O project...
Post by: steves86ta on September 17, 2014, 04:13:55 PM
So the same as a jet....

-beerjet-

I wouldnt know, never driven one
Title: Re: 21 Bahner I/O project...
Post by: beerjet on September 17, 2014, 04:22:58 PM
I wouldnt know, never driven one
That's how I've always done it.
I would never assume I needed trim tabs till after getting a feel for the boat either....

-beerjet-

Title: Re: 21 Bahner I/O project...
Post by: steves86ta on September 17, 2014, 04:24:21 PM
That's how I've always done it.
I would never assume I needed trim tabs till after getting a feel for the boat either....

-beerjet-

i could use em to help with the chine walking. but dont need em.

though in rough water i can see how they would be beneficial
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on September 24, 2014, 05:46:12 PM
(https://fbcdn-sphotos-f-a.akamaihd.net/hphotos-ak-xpa1/t31.0-8/10658970_10152477835189833_4835998100038506032_o.jpg)
Title: Re: 21 Bahner I/O project...
Post by: JARVIS on September 24, 2014, 09:00:42 PM
gotta say....does look pretty !

i thought i read a post (couldve been super old post) where your navi engine was apart.  looked like heads were off.  blown head gasket?
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on September 24, 2014, 09:49:46 PM
gotta say....does look pretty !

i thought i read a post (couldve been super old post) where your navi engine was apart.  looked like heads were off.  blown head gasket?

yup last month.  broke a timing chain guide.  so replaced cam phasers, VCT solenoids, timing tensioners, timing guides, timing chains, crank timing sprocket, head gaskets, exhaust manifold gaskets, serpentine belt, thermostat, etc.  it was basically an overhaul minus the shortblock, which SHOULD be good for 200-300k in itself.  its all the valvetrain that sucks balls on these motors.  i had put it all back together 2x and then realized that the "R" & "L" on the cam phasers are from drivers perspective so timing was 180* out.  Took it to ford and they said i needed a whole new motor at $8100.  tried a third time and realized the mistake, fired up on the first try and runs fine since.  *knocks on wood*
Title: Re: 21 Bahner I/O project...
Post by: JARVIS on September 24, 2014, 10:43:02 PM
Sounds ambitious.... to tackle a job like that. Good for you tho....saved some coin plus the satisfaction of doing in it yourself. 
Thanks for the reply.... hope I wasn't prying. 
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on September 24, 2014, 10:54:21 PM
Sounds ambitious.... to tackle a job like that. Good for you tho....saved some coin plus the satisfaction of doing in it yourself. 
Thanks for the reply.... hope I wasn't prying.

i wouldnt put it out there if i wasnt expecting someone to comment, good or bad.  i figure theres someone out there going thru the same thing that might come across my posts and learn something or realize the situation isnt THAT bad.
Title: Re: 21 Bahner I/O project...
Post by: JARVIS on September 24, 2014, 11:03:08 PM
Exactly.... I would feel the same way....better to be sure tho.
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on September 25, 2014, 08:20:14 PM
Hey kayotk. Check your pm's

Sent from my DROID RAZR HD using SoCal Jet Boats mobile app

Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on September 30, 2014, 06:14:48 PM
so last sunday i ended up in the harbor again...

(https://fbcdn-sphotos-h-a.akamaihd.net/hphotos-ak-xaf1/t31.0-8/10680124_10152485598459833_8357692025114605926_o.jpg)

(https://scontent-a-sjc.xx.fbcdn.net/hphotos-xap1/v/t1.0-9/10659393_10152485734434833_4407073844741324530_n.jpg?oh=7d857f915e3de31cb56aced4c0d3d05a&oe=54C6DA3C)

(https://fbcdn-sphotos-e-a.akamaihd.net/hphotos-ak-xpa1/t31.0-8/10658827_10152485545989833_6134453605993948312_o.jpg)

only doing about 35mph here...

https://www.youtube.com/watch?v=sgG4i4ak1sk (https://www.youtube.com/watch?v=sgG4i4ak1sk)
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on September 30, 2014, 10:55:02 PM
so last sunday i ended up in the harbor again...

(https://fbcdn-sphotos-h-a.akamaihd.net/hphotos-ak-xaf1/t31.0-8/10680124_10152485598459833_8357692025114605926_o.jpg)

(https://scontent-a-sjc.xx.fbcdn.net/hphotos-xap1/v/t1.0-9/10659393_10152485734434833_4407073844741324530_n.jpg?oh=7d857f915e3de31cb56aced4c0d3d05a&oe=54C6DA3C)

(https://fbcdn-sphotos-e-a.akamaihd.net/hphotos-ak-xpa1/t31.0-8/10658827_10152485545989833_6134453605993948312_o.jpg)

only doing about 35mph here...

https://www.youtube.com/watch?v=sgG4i4ak1sk (https://www.youtube.com/watch?v=sgG4i4ak1sk)

I really need to get out there. Last weekend just didn't phase out like I had planned

Sent from my DROID RAZR HD using SoCal Jet Boats mobile app

Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on October 16, 2014, 10:52:39 AM
(https://scontent-b-lax.xx.fbcdn.net/hphotos-xap1/v/t1.0-9/10516825_10152530805444833_7225091978444061271_n.jpg?oh=925bf4b029fe4238d5a1fc90a570af2b&oe=54F3DC80)

tired of getting sunburned.  im gonna have a grey top with a white stripe in the middle made up off of this one as a template. 
Title: Re: 21 Bahner I/O project...
Post by: steves86ta on October 16, 2014, 10:55:37 AM
(https://scontent-b-lax.xx.fbcdn.net/hphotos-xap1/v/t1.0-9/10516825_10152530805444833_7225091978444061271_n.jpg?oh=925bf4b029fe4238d5a1fc90a570af2b&oe=54F3DC80)

tired of getting sunburned.  im gonna have a grey top with a white stripe in the middle made up off of this one as a template.

Bimini's are awesome man!

whne you get yours done check out having it done in mesh. Ours is that way and its really nice, still provides the shade, but breathes and doesnt bake you under neath it. Also breathes while you are moving
Title: Re: 21 Bahner I/O project...
Post by: ka0tyk on October 16, 2014, 10:58:51 AM
Bimini's are awesome man!

whne you get yours done check out having it done in mesh. Ours is that way and its really nice, still provides the shade, but breathes and doesnt bake you under neath it. Also breathes while you are moving

yeah i just hate putting more holes in the boat.  plus i had to remove all my seats, side panels, etc to get to the inside of the gunnels so I could do SS bolts with nylock nuts.  I'm not a fan of screws for bimini's (or screws in general on boats). Gives me a chance to also put in a set of new gas fllls i have that are polished up and pretty. 
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