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cmayer

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Adventures with a '78 General Marine Ranger
« on: May 28, 2013, 09:28:18 AM »
So after reading the gate valve, ball valve, regulator, thermostat threads, I haven't been able to figure out quite what I have. This is on a new boat, so it wasn't plumbed by me.

On the waterline in from the pump I have 1/2" hose bibb with a quarter turn on off.


My temps are running 120* to 140* and I'd like them to be a little warmer to burn off moisture. However, I'm worried that this 1/4 turn won't allow me to safely control the water flow. I run it full open because I'm worried that if I partially close it, a bounce or hit off a wake will fully close it. Plastic scared me I guess. Should I swap this out for a gate?

At the rear of the block I have a ball valve near one of the freeze plugs. Is this to drain the engine? How often, if ever, should I open this valve? Again it just dumps into the bilge as well.



Lastly, this exhaust flange and bolt look burnt to hell, but there's no tick at all from the engine. There appears to be no leak. Should I be worried, or chalk it up to bolts not being torqued when the engine was built and first ran?




« Last Edit: June 24, 2013, 10:39:39 AM by cmayer »
  • Boat #1: 1978 Spectra 20
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Re: Misc. water line connector questions BBF/Panther Pump
« Reply #1 on: May 28, 2013, 09:57:53 AM »
1)  1/4 turn is fine, its mostly for safety- In case a hose blows apart or off @ the lake, the boat could sink, hence the valve.

2) Water temps running 120* to 140* are fine on an open cooling system (or 40-50* above lake temp) Oil temp is more important, and should run 180*+, enough to 'burn off' moisture.

3) Panthers are low pressure pumps, and should be fine without a regulator. If it is a bypass regulator, make sure the bypass is dumped overboard.

4) Ball valve is for draining the block, I do in the winter for freezing, If it doesn't freeze where you are at, prolly flush the sand out once or twice a year.

5) This could be a previous exhaust leak, or rust weeping from higher up, hard to tell, If it doesn't leak, it's good to go...

That what I see in the pics

Dan'l
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cmayer

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Re: Misc. water line connector questions BBF/Panther Pump
« Reply #2 on: May 28, 2013, 10:15:00 AM »
Thanks for the quick response!

Didn't realize the panther was a low pressure pump, so that makes it easier to leave the 1/4 turn all the way open and not worry about it.

I'll try to get a better shot of what I think is a bypass and if it is, I'll make a through hull for it.

Before the lake, the oil on the dipstick was just below the mark. After a day on the lake the oil was a bit lower and the very edge of the dipstick had some white on it.

I'm hoping this is due to the exhaust flappers missing and having few large wakes hit the rear while dropping a friend off on the beach. One wake crashed all the way over the engine hatch before I got the bow pointed out; my mistake and I won't be beaching there again even for a minute.

I'm ordering flappers, and am doing an oil change this week. I'd assume/hope that if I had pressurized water getting into the engine that the oil level wouldn't be lower and the entire dipstick would be milkshake, not just the edge.
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cmayer

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Re: Misc. water line connector questions BBF/Panther Pump
« Reply #3 on: May 29, 2013, 08:18:06 PM »
All right, need some help. First here's what I thought was a relief regulator, but it looks like a valve? Has thread on the exposed part of the T

Second, I ran the boat on the hose to warm it up. Pulled the end off the nifty oil hose attached to the bottom of the pain to drain the oil and nothing but a tiny trickle came out.

Hours later maybe a quart has drained. What the hell am I missing? There's no valve on this line! It's a straight shot from where the drain plug would be to outside the boat. I even jacked up the trailer to lower the drain plug side and nothing!

I want to get out on the lake this weekend, so it looks like I'm going to suck the oil through the dipstick with a pump. Hope that works.

  • Boat #1: 1978 Spectra 20
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cmayer

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Re: Misc. water line connector questions BBF/Panther Pump
« Reply #4 on: May 29, 2013, 08:22:09 PM »
Here's the end of the oil drain hose. Removed this cap and only a drip came out. I even dumped 4 quarts of oil bringing it above the full mark in the dipstick and still nothing poured out this hose. It's connected directly to the pan then out the drain hole on the transom. Pans higher that the bottom of the hose. Why isn't it draining?

« Last Edit: May 29, 2013, 08:25:05 PM by cmayer »
  • Boat #1: 1978 Spectra 20
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ka0tyk

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Re: Misc. water line connector questions BBF/Panther Pump
« Reply #5 on: May 29, 2013, 08:31:05 PM »
hose is plugged with crud?


it looks like you're at the point in your "build" where you need to stop trusting that WHATEVER the previous owner did "works" and go through the whole boat to make sure its a) safe and b) wont hurt anything.  Tossing 4 quarts of oil into a motor thats already full and then trying to run it is only going to have bad results...  id suggest ditching whatever valves those are, going to autozone and getting yourself some new hose and some hoseclamps and just replacing whats there so that you know the water lines are in good working order.  for all you know they're 10 years old, you'll go out on the lake and have a giant 1/2" hose leak because one blew.  running on the pump and the hose are 2 TOTALY different animals. 
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cmayer

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Re: Misc. water line connector questions BBF/Panther Pump
« Reply #6 on: May 29, 2013, 08:34:24 PM »
Agreed. I do need to go through hoses and wires. Most everything is new from what I've found.

I didn't run the engine, nor will I until I suck the extra oil out. I just wanted to make sure that the pan wasn't too low to drain even though the dipstick mark was ok.

There is probably is crap in that hose. Guess I can remove it and see what dumps out the pan.
« Last Edit: June 03, 2013, 12:24:39 PM by cmayer »
  • Boat #1: 1978 Spectra 20
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ka0tyk

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Re: Misc. water line connector questions BBF/Panther Pump
« Reply #7 on: May 29, 2013, 08:40:43 PM »
Agreed. I do need to go through hoses and wires. Most everything is new from what I've found.

I didn't run the engine, not will I until I suck the extra oil out. I just wanted to make sure that the pan wasn't too low to drain even though the dipstick mark was ok.

There is probably is crap in that hose. Guess I can remove it and see what dumps out the pan.

get yourself a gate valve from home depot and just run it wide open.  if for some reason you need more heat (after preheating thru logs you'll have plenty) you can close it a little bit but i doubt it.  its mostly there so if you do have a leak you can shut off the supply.  theres also a little 1' section from the rear housing to a copper tube that passes thru the transom thats pretty fun to replace as well. 
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cmayer

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Re: Misc. water line connector questions BBF/Panther Pump
« Reply #8 on: May 29, 2013, 08:44:54 PM »
Is there any issue with sucking the oil out the dipstick on these engines?

It's how we change the oil on the merccruiser, but don't know if there's a problem going this route?
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Re: Misc. water line connector questions BBF/Panther Pump
« Reply #9 on: May 29, 2013, 08:52:17 PM »
Here's the end of the oil drain hose. Removed this cap and only a drip came out. I even dumped 4 quarts of oil bringing it above the full mark in the dipstick and still nothing poured out this hose. It's connected directly to the pan then out the drain hole on the transom. Pans higher that the bottom of the hose. Why isn't it draining?

The oil hose may take a while to drain, I let mine drain for 24 hrs, F'n cold oil Big Bear in December took 2 days...
A merc suction pump should work fine.

Dan'l
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cmayer

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Re: Misc. water line connector questions BBF/Panther Pump
« Reply #10 on: May 29, 2013, 08:54:28 PM »
Guess I could throw a 5 gallon bucket under it and let it sit. I'll still hit it with a suction pump Friday to get anything that's left.
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Re: Misc. water line connector questions BBF/Panther Pump
« Reply #11 on: May 29, 2013, 08:57:26 PM »
Beer time  :beer: :beer:
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Your Mom

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Re: Misc. water line connector questions BBF/Panther Pump
« Reply #12 on: May 30, 2013, 07:44:02 AM »
Those small flange exhaust are prone to warp as stock BBF heads dont have proper water jacket cooling around ports. If you can find a set of through bolt Harman Marine logs for a good deal...buy them.

cmayer

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Re: Misc. water line connector questions BBF/Panther Pump
« Reply #13 on: June 01, 2013, 05:30:16 PM »
So I got all the oil sucked out and replaced with new oil and filter.

Ran a compression test and its 148 on 3,7, and 8 and 150 on the rest.

« Last Edit: June 24, 2013, 10:26:07 AM by cmayer »
  • Boat #1: 1978 Spectra 20
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cmayer

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Re: Misc. water line connector questions BBF/Panther Pump
« Reply #14 on: June 02, 2013, 06:21:55 PM »
Took it out to the lake today and it ran warm. Boat normally runs 135-145, but this time shot up to 180-190.

Got it home and it was still warm. Fired it up and was at 150 and climbing while I went to turn on the hose. Turned on the hose and dropped rapidly back to 130 and held there. Looks to be a pressure issue. Cooling from valve forward at hose pressure is fine. I only crack the hose enough to get water out the exhaust. I need to figure out a pressure gauge.

I checked all the hoses from the pump to the tstat and there are no leaks or clogs. Hoses are new. Pump was rebuilt by Panther. Back flushed the pump and there's no obstructions.

Per the earlier suggestion, I'm replacing the 1/4 turn bib for a gate and will leave it fully open.





« Last Edit: June 03, 2013, 12:29:10 PM by cmayer »
  • Boat #1: 1978 Spectra 20
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Re: Adventures with my '78 Ranger
« Reply #15 on: June 03, 2013, 12:33:59 PM »
Changed the name of the thread and will use this to keep track of changes to the boat.

In the first post I showed a burnt exhaust flange, will it wasn't the exhaust! It's the valve cover leaking a good amount of oil. There's a fine mist of oil on that side of the engine and a stream that leads right onto that part of the exhaust. Sure explains the missing oil, burnt oil smell, and burn mark  :o . All of the ARP bolts were loose on the valve cover, so I gave them a 1/2 turn tighter.

Need to find the torque specs and make sure they're right.

Also picked up gate valve and some other plumbing things. As I was staring at the gate valves I realized what my second inline image is: It's a gate valve without the red handle!  :banghead:

So the original plumbing was 1/2" 1/4 turn bibb valve to 1/2" gate valve (missing handle and lying in the bilge) to T and through the engine.

I'll pull the existing gate valve and see what position it's in. No need to run two.
« Last Edit: June 03, 2013, 02:39:37 PM by cmayer »
  • Boat #1: 1978 Spectra 20
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Re: Adventures with a '78 Ranger
« Reply #16 on: June 05, 2013, 09:31:39 PM »
Really went over the boat and fixed a couple vacuume leaks, cracked caps, replaced some of the plumbing and checked the rest. Idle is high, but engine ran great, so getting closer.

Here's some of the parts I can list:
Block: D3VE 460 supposedly rebuilt before I got it.
Jet: Panther jet rebuilt in Oregon with 4 trips on it.
Heads: D3VE-AZA
Intake: Edelbrock performer 460
Carb: Edelbrock 1407 750cfm
Front housing: Nicson
Air scoop: BDS
Fuel pump: Holley mechanical
Wires: Taylor thunderbolt 8.2
Plugs: auto lite 25
Logs/snails: panther jet
Ignition: Mallory no points
Coil: MDS blaster 2
Fuel gauge: Mallory
Regular gauges: verde
Bolts/studs mostly ARP
Starter: autolite pro tech A3512
Oil filter: Purolator L14670
Oil: Valvoline VR1 race 20w50 x 6 quarts to line on dipstick w/ filter change.

Boat runs 49 mph at 4800 RPM on GPS with 4 adults, 1 kid, full cooler, anchor and a bunch of tools and oil.
« Last Edit: June 24, 2013, 10:27:38 AM by cmayer »
  • Boat #1: 1978 Spectra 20
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cmayer

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Re: Adventures with a '78 Ranger
« Reply #17 on: June 18, 2013, 02:05:04 PM »
Had an interesting one at the lake this last weekend. Boat started great on the trailer, and then again in the water at the launch. Idled out into the no wake zone and then it coughed, died, and would not restart  :banghead:. Managed to get it turned back towards the docks and tied up while trying to crank and start.

Definitely fuel related. It would crank, cough, die, crank run for 3-4 seconds and then die. This pattern repeated for about an hour with wait time in between to cool the starter and let out a string of profanities.

Finally as the batteries were dying and I was throwing in the towel, the damn thing started and idled great!  :screwy: Tied it to the dock and just watched it idle it's merry little head off for a few minutes and then decided to brave the no wake zone. We purred on out the no wake, got past the buoys, hit the gas and had a great rest of the day.

Fuel pressure the entire time was 5.5 - 6.5 on the gauge although it's not liquid filled and does shake a bit.

Good news is the water temp is better with the new plumbing. 130-140 under way and max 180 at idle.

Also made friends with a couple of the sheriffs. They were pretty cool when we tied up to their dock, the closest one after the stall in the no wake. We had some banter back and forth both at the dock and on the water after we got up and running; they were glad we were able to salvage the day.
« Last Edit: June 24, 2013, 10:25:08 AM by cmayer »
  • Boat #1: 1978 Spectra 20
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cmayer

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Re: Adventures with a '78 Ranger
« Reply #18 on: June 24, 2013, 10:39:01 AM »
Finally a problem free weekend, knock on wood.

Changed the setting on the tach and the RPM's now make more sense. 49.8 mph at 4800 RPM in choppy afternoon water. Only thing not working on the boat at the current moment is the speedometer.

Idle is high, but the boat didn't stall at all in the no wake. Once it's warm and the choke is off it runs great. Had a fun time in the cove at Elsinore and enjoyed the day. Boat rides wet in the chop, but handles it great. I think it's finally time for a river trip. Will replace the tires, go over the hubs/bearings, and hopefully pick up a spare.

Once the summer fun is over, I'll start tweaking with the carb and timing to see if there's any more MPH to be had, but the limiter appears to be the Panther pump. Maybe one day I'll energize it, but for now it's all about spending time cruising with the family.

Cheers  :beer:
« Last Edit: June 24, 2013, 10:58:49 AM by cmayer »
  • Boat #1: 1978 Spectra 20
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Re: Adventures with a '78 General Marine Ranger
« Reply #19 on: June 24, 2013, 10:56:57 AM »
Good to hear is runnin good
Idle thing is a preference thing too, I have my bbc @ 900-1000 r's, works good around the docks, (its a heavy azz 21' barge), and reverse kinda works at that rpm (ride plate really renders reverse useless...) A good tune on the motor, and you won't need a choke, My bbc would start with a foot of snow on the bow, @ 7,000 ft, and idle, with out a choke...but was tuned for the river (~510')

I think another panther here, BBC powered, had similar numbers...  :thumbup:  :beer:

Dan'l
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Dareville73$

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Re: Adventures with a '78 General Marine Ranger
« Reply #20 on: July 20, 2013, 11:07:52 AM »
Hey I was curious do you have a pic of your boat? I have a 1977 GM Ranger. Wasn't sure if that pic was of your boat. My ranger doesn't have an engine cover. Thanks a lot.
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cmayer

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Re: Adventures with a '78 General Marine Ranger
« Reply #21 on: July 20, 2013, 05:47:50 PM »
Here are some pictures. Mothing that really shows the hatch too well.

We were out today and had a great time.
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Re: Adventures with a '78 General Marine Ranger
« Reply #22 on: July 21, 2013, 01:08:43 PM »
Ya that's nice. Open bow. My 77 general marine Ranger is nothing close to that. Very clean boat. I need to get mine looking like that.
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cmayer

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Re: Adventures with a '78 General Marine Ranger
« Reply #23 on: November 12, 2013, 07:23:08 PM »
Decided to do some winter maintenance. The fuel fills don't sit flush and you can tell these ones replace the rectangular pop up ones. Whoever put these in did a crap job, but that's not the issue right now. Right now, the fuel fill hose doesn't connect.

The aftermarket fuel fill has a 1.5" diameter pipe and the tank has a 2" fuel neck. The fuel fill pipe is too long and actually sits inside the fuel neck :screwy: .



It looks like the PO used some random hose with a 1.5" ID connected to the fuel fill and stuffed the 1.75" OD of that hose into USCG 2" fill hose clamped to the tank. Unfortunately this let loose and the fuel fill actually popped out.





Any suggestions on how to make this correct and safe? Do I order original style 2" pop up fuel fill? I don't know that those would be shallow enough because the neck of the aluminum tank may be taller than the original fiberglass tank.




Also, the tank has a flange welded to it. However, as I found out just now, the tank isn't strapped down at all. It nests into the bottom of the old fiberglass tank and the flange wedges it in there. Yet, if I tilt it away from the hull, I can slide it forward a good foot  :banghead:. Not sure how to fix that either.



Trucks I'm good with; Boats that have been ghetto rigged and fiberglass.... not so much.
« Last Edit: November 12, 2013, 07:29:42 PM by cmayer »
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Re: Adventures with a '78 General Marine Ranger
« Reply #24 on: November 12, 2013, 08:11:48 PM »
theres not much you can do with the current fuel fill situation... if it were me i would just get a small section of 1.5" USCG fuel hose and then a longer 2" USCG fuel hose and do the same thing that was done previously by doubleing up on the hose to make the switch.  the distance between the 2 is so small.  make sure that you get yourself 4x GOOD QUALITY stainless steel hose clamps.  you need to double clamp those fuel fill hoses. 



as far as securing the tanks, you need to peel back that section of carpet.  use a wire brush to clean the area some 2-3" around that aluminum tab.  get a section of fiberglass chopped mat and some resin and apply it over the tab to the side of the hull at the front and the back.  this will secure the tabs to the side to keep it moving side/side & front/back. 
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